Steam Drum Washing Cycle for Low-Water Laundry Sterilization

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Solution Overview

Problem

Conventional laundry devices consume excessive water and power, particularly during washing cycles for small loads or low-contamination laundry, and lack a separate sterilization cycle, which affects washing performance and efficiency.

Innovation Solution

A method for operating a laundry device that includes a sterilizing step using steam, a washing water supply step, a washing step, a rinsing step, and a spinning step, where steam is supplied to the drum for sterilization before, during, or after washing, with controlled water usage and alternating cold and warm rinsing to enhance washing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a soaking process is added before washing to improve washing performance, then washing performance is improved, but washing water consumption and power consumption increase

Engineering Contradiction:
Improvewashing performanceVSAvoidwashing water consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the physical state parameter of water from liquid to vapor by using steam for soaking. This allows the soaking function to be achieved while significantly reducing water consumption, as steam condenses on the laundry to provide moisture without requiring large volumes of liquid water.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the phase transition of water from liquid to vapor (steam generation) and then vapor to liquid (condensation on laundry) to achieve the soaking effect. The steam soaking process transforms water into steam form for penetration and then relies on condensation to deliver moisture, eliminating the need for traditional liquid water soaking.

Inventive Principle:
Principle #36Phase transitions

2Reliability

If a separate sterilizing cycle is added to ensure complete sterilization, then sterilization effectiveness is improved, but power consumption increases due to boiling requirements

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the sterilization approach from high-temperature boiling (100°C+) to moderate-temperature steam exposure. By controlling steam temperature and exposure time, effective sterilization is achieved without the excessive energy consumption associated with prolonged boiling cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent integrates sterilization as a continuous function throughout the washing cycle rather than requiring a separate dedicated sterilizing cycle. Steam is supplied during soaking, washing, and rinsing phases, maintaining continuous sterilization action without interrupting the overall process or requiring additional high-energy boiling steps.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If steam is supplied continuously throughout washing to maintain sterilization, then sterilization effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic steam supply rather than continuous operation. Steam is supplied at specific intervals during soaking, washing, and rinsing phases, with periods of no steam supply in between. This periodic action maintains sterilization effectiveness while significantly reducing the total energy consumption compared to continuous steam generation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method improves washing performance by soaking and sterilizing laundry with minimal water and power, effectively removing dirt and microorganisms, and satisfies user needs by providing a cycle suitable for sensitive items like baby clothes, while reducing overall energy consumption.

Implementation Method 1

a sterilizing step for supplying steam to an inside of a drum having laundry introduced thereto for progressing sterilizing and/or soaking of the laundry

Methodology Applied
Scientific EffectSteam: Phase Change

Implementation Method 2

a washing step for rotating the drum for a preset time period to perform washing

Methodology Applied
Scientific EffectMechanical washing: Friction

Implementation Method 3

a washing water supply step for supplying washing water to an inside of the drum having the laundry introduced thereto according to an amount of the laundry

Methodology Applied
Scientific EffectWater supply: Fluid Spray

Implementation Method 4

an intermediate spinning step for draining residual washing water as well as spinning the drum at a high speed for making an intermediate extraction of water

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS8276230B2Operating method of laundry device
Publication Date: 2012.10.02 LG ELECTRONICS INC
  • US8276230B2 patent drawing
  • US8276230B2 patent drawing
  • US8276230B2 patent drawing

AI summary

Method for operating a laundry device including a sterilizing step for supplying steam to an inside of a drum having laundry introduced thereto for progressing sterilizing and/or soaking of the laundry, a washing water supply step for supplying washing water to an inside of the drum having the laundry introduced thereto according to an amount of the laundry, a washing step for rotating the drum for a preset time period to perform washing, a rinsing step for performing rinsing at least once upon finish of washing, and a spinning step for performing a final spinning cycle upon finish of the rinsing, which are to be progressed in succession, whereby consuming small amount of washing water, and power in soaking the laundry, and enabling sterilizing of the laundry having washing thereof finished.