Steam-Generating Grill Cleaning Tool to Replace Wire Bristle Brushes

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Solution Overview

Problem

Existing grill cleaning methods, such as wire bristle brushes, pose safety risks due to the potential for bristles to break off and be ingested, and struggle with effectively removing charred residues from cooking grids without causing injury.

Innovation Solution

A grill-cleaning tool comprising a water-absorbent layer and a metallic-mesh scrubbing outer layer, which generates steam when pressed against heated grids to loosen residues, allowing for safe and effective cleaning without metallic bristles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wire bristle cleaning brushes are used to clean cooking grids, then cleaning effectiveness is improved, but safety risk increases due to bristle breakage and ingestion

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsafety risk from bristle breakage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the harmful wire bristles from the cleaning tool entirely, extracting only the necessary cleaning function. The cleaning mechanism is replaced with a non-metallic alternative (such as a plastic scraper or brush with safe bristles) that eliminates the risk of bristle breakage while maintaining cleaning effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a disposable or replaceable cleaning head made from safe, non-metallic materials. This cleaning head can be discarded or replaced when worn, ensuring that no metal bristles remain in the system that could break off and contaminate food.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If rigid scrapers are used to remove charred residues, then cleaning capability is improved, but difficulty in reaching between rods increases

Engineering Contradiction:
Improveresidue removal capabilityVSAvoidaccessibility between grid rods
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The cleaning tool is segmented into multiple flexible components that can bend and conform to the grid structure. The cleaning element is divided into sections that can independently reach between the rods, allowing effective cleaning of hard-to-access areas while maintaining the ability to scrape charred residues.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cleaning tool incorporates flexible, dynamic elements that can adapt their shape to match the grid configuration. This flexibility allows the tool to bend between rods and bars while maintaining contact with the cooking surface, enabling effective residue removal in areas that rigid tools cannot reach.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool provides a safe and efficient method for removing charred residues from grill surfaces, reducing the risk of injury and improving cleaning efficacy by using steam and mechanical scrubbing, while protecting the user's hand from heat and steam.

Implementation Method 1

a water-absorbent layer fabricated from a material that is suitable for transferring a volume of water

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

pressing the scrubbing outer layer against the heated cooking grids, thereby forcing a portion of the absorbed water out of the water-absorbent layer and into contact with the heated cooking grids so as to generate steam

Methodology Applied
Scientific EffectPhase change (water to steam): Phase Change

Implementation Method 3

using a scrubbing motion, mechanically loosening residues adhered to the heated cooking grids

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 4

a fire-resistant layer disposed outwardly of the water absorbent layer

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11234558B2Tool for cleaning a grill
Publication Date: 2022.02.01 NORRIS JOSEPH
  • US11234558B2 patent drawing
  • US11234558B2 patent drawing
  • US11234558B2 patent drawing

AI summary

A grill-cleaning tool has a water-absorbent layer fabricated from a material that is suitable for transferring a volume of water. A fire-resistant layer is disposed outwardly of the water absorbent layer. A scrubbing outer layer fabricated from a metallic-mesh material covers both the fire-resistant layer and the water-absorbent layer. The water-absorbent layer and the heat-resistant layer may be incorporated into a single unit or may be separate layers. Fasteners are provided for assembling the layers together to form an assembled grill-cleaning tool.