Steam Heating Mask with Localized Air Permeability Zones

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Solution Overview

Problem

Existing steam masks fail to effectively generate steam and increase absolute humidity, leading to insufficient moisturization of mucous membranes and discomfort due to stuffiness.

Innovation Solution

A steam heating mask with a steam generator occupying 30% to 80% of the mask's surface area, featuring a first sheet with low air permeability and a second sheet with high air permeability, ensuring adequate steam retention and breathing comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a heating element is incorporated into the mask to generate steam, then the steam generation capability is improved, but the air permeability deteriorates causing stuffiness and discomfort

Engineering Contradiction:
Improvesteam generation amountVSAvoidair permeability
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The mask is divided into different regions with different air permeability characteristics. The steam generator region has lower air permeability to retain steam, while other regions maintain higher air permeability to ensure breathing comfort. This local differentiation resolves the contradiction between steam retention and breathability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The mask uses composite material structures with varying air permeability properties in different areas. The steam generator portion employs materials with controlled low permeability to trap steam, while surrounding areas use more permeable materials to allow air flow, achieving both steam generation and breathing comfort.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the steam generator area proportion is increased to improve steam generation, then the steam generation capability is improved, but the breathing comfort deteriorates due to reduced air flow

Engineering Contradiction:
Improvesteam generation amountVSAvoidbreathing comfort
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The mask design applies local quality differentiation by confining the low air permeability characteristic specifically to the steam generator region (30-80% area proportion), while maintaining higher air permeability in other regions. This ensures sufficient steam generation without compromising overall breathing comfort.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes the area proportion parameter of the steam generator to be between 30-80% of the total mask area. This parameter range balances steam generation capability with breathing comfort, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the air permeability of the steam generator sheet is increased to improve breathing, then the breathing comfort is improved, but the steam retention capability deteriorates

Engineering Contradiction:
Improvebreathing comfortVSAvoidsteam retention
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The steam generator sheet has locally differentiated air permeability properties, with the portion covering the steam generator having lower permeability for steam retention, while other portions maintain higher permeability for breathing comfort. This local differentiation resolves the contradiction between steam retention and breathability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mask efficiently generates steam, increases absolute humidity, and enhances the moist feeling of mucous membranes, reducing nasal obstruction discomfort and improving foreign matter discharge.

Implementation Method 1

a degree of air permeability of the first sheet is equal to or less than 7,000 sec/100 ml

Methodology Applied
Scientific EffectAir permeability control: Permeation

Implementation Method 2

a degree of air permeability of the second sheet is greater than 8,000 seconds/100 ml

Methodology Applied
Scientific EffectAir permeability control: Permeation

Implementation Method 3

a steam generator on the mask body portion... efficiently generates steam, increases absolute humidity

Methodology Applied
Scientific EffectSteam generation: Evaporation

Data Source

PatentUS11045386B2Steam heating mask
Publication Date: 2021.06.29 KAO CORP
  • US11045386B2 patent drawing
  • US11045386B2 patent drawing
  • US11045386B2 patent drawing

AI summary

A steam heating mask having a mask body portion covering a nose and a mouth of a wearer when wearing the mask, a pair of ear hook portions provided at both left and right ends of the mask body portion, and a steam generator on the mask body portion, in which a proportion of an area occupied by the steam generator ranges from 30% to 80% with respect to an area of an entire surface of the mask body portion on a side of the wearer. The steam generator includes a first sheet on a surface of a steam generating portion on the side of the wearer with degree of air permeability being equal to or less than 7,000 sec/100 ml and a second sheet on a surface opposite to the surface of the steam generating portion with a degree of air permeability being greater than 8,000 sec/100 ml.