Steam Cooking Chamber Load Control to Reduce Steam Escape

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Solution Overview

Problem

Steam cooking appliances experience excessive steam escape during the heating-up phase, leading to longer cooking times and increased humidity, which is undesirable and results in complaints from users.

Innovation Solution

A method for operating a steam cooking appliance that uses a control device and sensor device to measure the load in the cooking chamber, allowing for load-dependent control of the cooking process by detecting the temperature characteristic of the cooking chamber and adjusting the steam generator output accordingly, reducing steam escape and maintaining maximum heating output until near the operating temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the steam generator output is reduced during the heating-up phase to avoid steam escape, then steam escape is reduced, but the heating-up time increases

Engineering Contradiction:
Improvesteam escapeVSAvoidheating-up time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The steam generator output is dynamically adjusted based on real-time temperature measurements from the temperature sensor. The control device continuously monitors the temperature and modulates the steam generator power accordingly, transitioning from high power at lower temperatures to reduced power near the target temperature, optimizing both heating speed and steam escape prevention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A temperature sensor provides real-time feedback about the cooking chamber temperature to the control device. This feedback loop enables the control device to adjust the steam generator output based on the actual temperature state, preventing steam escape when the chamber is near the target temperature while maintaining efficient heating when the temperature is lower

Inventive Principle:
Principle #23Feedback

2Productivity

If the steam generator operates at maximum power during heating-up, then heating efficiency is improved, but excess steam escapes from the cooking chamber

Engineering Contradiction:
Improveheating efficiencyVSAvoidexcess steam escape
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The operating parameters of the steam generator are changed based on the temperature state of the cooking chamber. The control device adjusts the steam generator power output as a function of temperature, maintaining high power when the chamber is cool for efficient heating, and reducing power when the chamber approaches the target temperature to prevent steam escape

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If the steam generator output is reduced at lower temperatures to prevent steam escape, then steam escape is minimized, but the cooking process duration increases

Engineering Contradiction:
Improvesteam escapeVSAvoidcooking process duration
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of moving object

Solution Approach 1:

The steam generator operates dynamically with varying power output throughout the cooking process. The control device continuously adjusts the steam generator power based on real-time temperature feedback, maintaining high power during the early heating phase to minimize cooking duration, and reducing power only when necessary near the target temperature to prevent steam escape

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables shorter heating and cooking times while minimizing steam escape, ensuring efficient cooking without excessive humidity, as the steam output is adjusted based on the load, maintaining high heating efficiency and reducing energy consumption.

Implementation Method 1

the sensor device comprising at least one temperature sensor which detects a temperature characteristic of the cooking chamber

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 2

the cooking chamber being heated at least essentially by at least one steam source

Methodology Applied
Scientific EffectSteam heating: Condensation

Implementation Method 3

the cooking chamber being heated at least essentially by at least one steam source

Methodology Applied
Scientific EffectThermal energy transfer: Convection

Implementation Method 4

the control device is set up to derive at least one measure for the loading of the cooking chamber from the sensor signals of the sensor device and to carry out the method according to the invention

Methodology Applied
Scientific EffectTemperature control: Feedback

Data Source

PatentEP2468101B1Method for operating a cooking device and a cooking device
Publication Date: 2019.04.17 MIELE & CO KG
  • EP2468101B1 patent drawingFigure 1~2
  • EP2468101B1 patent drawingFigure 3~4
  • EP2468101B1 patent drawingFigure 5~6

AI summary

The cooking device (1) has cooking chamber (2) that is heated via a steam source (3). A control unit is arranged to determine the measure of loads (40,41) of oven cavity from the signals output from a sensor device, so that load-dependent control of the cooking process is performed. An independent claim is included for method for operating cooking device.