Laser-Based Steam Moisture Measurement via Light Scattering

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Solution Overview

Problem

Current methods for measuring steam quality in steam turbines lack accuracy, invasiveness, and cost-effectiveness during normal operation.

Innovation Solution

A non-invasive system using a laser assembly to illuminate the steam flow and digital image sensors to analyze light scattering, enabling the estimation of moisture content through comparison of digital images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional methods are used to measure steam quality, then measurement capability is provided, but accuracy and non-invasiveness are compromised

Engineering Contradiction:
Improvesteam quality measurement accuracyVSAvoidinvasiveness to steam flow
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical or contact-based measurement methods with an optical measurement system. A laser assembly emits light through the steam flow, and image sensors capture the transmitted light patterns. This optical substitution eliminates physical contact with the steam, making the measurement non-invasive while maintaining high accuracy through light absorption and scattering analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces light as an intermediary medium to measure steam quality indirectly. The laser beam serves as a mediator that interacts with the steam flow without disrupting it, carrying information about moisture content through its transmission characteristics. This intermediary approach allows accurate measurement while preserving the natural steam flow state.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional measurement devices are installed in steam flow, then measurement is enabled, but device complexity and cost increase

Engineering Contradiction:
Improvesteam quality measurement capabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical measurement devices with a simpler optical system consisting of a laser assembly and image sensors. This substitution reduces mechanical complexity while enabling accurate steam quality measurement through optical property analysis, thereby lowering both device complexity and associated costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses image sensors to capture optical copies or representations of the steam flow's light transmission characteristics. Instead of directly measuring physical steam properties with complex devices, the system creates optical images that can be analyzed to determine moisture content, simplifying the overall measurement apparatus.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides accurate, real-time measurement of steam quality without disrupting the steam flow, improving performance estimation and control of steam turbines.

Implementation Method 1

The digital images are analyzed to measure an amount of light scattered in each digital image

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS8908031B2Apparatus and method for measuring moisture content in steam flow
Publication Date: 2014.12.09 GE INFRASTRUCTURE TECH LLC
  • US8908031B2 patent drawing
  • US8908031B2 patent drawing
  • US8908031B2 patent drawing

AI summary

An apparatus and method for estimating moisture content in a steam flow through a steam turbine is disclosed. At least a portion of a steam flow path through a turbine is illuminated using at least one laser assembly, and a plurality of digital images of the illuminated portion of the steam flow are obtained. The digital images are analyzed to measure an amount of light scattered in each digital image, and this analysis of each digital image is compared to estimate moisture content of the steam flow.