Disposable Steam Mop Pad Laminate for Streak-Free Floor Cleaning

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Solution Overview

Problem

Existing floor cleaning systems using steam and textile microfiber sheets face issues such as inconvenient washing, trapped dirt, uneven wetting, inefficiency in cleaning greasy particulate soils, and streaks due to high surface tension water.

Innovation Solution

A cleaning system comprising a steam appliance with pre-wetted disposable pads containing a cleaning solution, where the pads have a laminate construction with a hydrophobic floor contacting layer and an absorbent storage layer, ensuring consistent wetting and effective stain removal without leaving streaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If textile microfiber floor sheets are used with steam appliances, then cleaning capability is improved, but maintenance convenience deteriorates due to inconvenient washing and trapped dirt

Engineering Contradiction:
Improvecleaning capabilityVSAvoidmaintenance convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs disposable floor sheets made of cellulosic material that are discarded after a single use, eliminating the maintenance issues associated with reusable textile microfiber sheets. These disposable sheets prevent dirt trapping problems and washing inconvenience while maintaining effective cleaning capability through their single-use nature and chemical treatment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent applies chemical treatments to the cellulosic floor sheets, including surfactants and other cleaning agents, to enhance their cleaning performance. This chemical parameter modification allows the disposable sheets to achieve cleaning effectiveness comparable to or better than reusable microfiber sheets, resolving the contradiction between cleaning capability and maintenance convenience.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If pre-wetted floor sheets are used, then cleaning of soluble stains is improved, but effectiveness against tough stains deteriorates

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidstain type coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent pre-attaches floor sheets to the steam appliance head before use, allowing the sheets to be pre-treated with cleaning chemicals and positioned in advance. This preliminary action ensures the sheets are ready to handle various stain types from the start, combining the benefits of pre-wetting with enhanced chemical treatment for tougher stains.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses cellulosic material as the base substrate and combines it with various chemical treatments including surfactants, solvents, and cleaning agents. This composite approach creates a multi-functional floor sheet that can handle both soluble and tough stains, achieving versatility across different stain types while maintaining cleaning effectiveness.

Inventive Principle:
Principle #40Composite materials

3Reliability

If scrubbing strips are added to floor sheets, then stain removal capability is improved, but device complexity and ease of operation deteriorate due to flipping requirements

Engineering Contradiction:
Improvestain removal capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the floor sheet and scrubbing elements into a single integrated disposable unit. The cellulosic floor sheet is pre-attached to the appliance head with scrubbing capabilities built into the sheet itself, eliminating the need for separate scrubbing strips and flipping mechanisms. This merger maintains stain removal capability while simplifying the overall device structure and operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs disposable floor sheets that are discarded after single use, eliminating the complexity of reusable scrubbing strip mechanisms that require flipping and repositioning. The disposable nature of the sheets allows for integrated scrubbing features without adding long-term device complexity, as the entire assembly is replaced rather than maintained.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Power

If water with high surface tension is used for steam cleaning, then steam generation is effective, but streaking increases due to poor wetting

Engineering Contradiction:
Improvesteam generation effectivenessVSAvoidstreaking
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the chemical parameters of the cleaning solution by adding surfactants and other wetting agents to the water used in steam generation. These chemical additives reduce the surface tension of the water, improving its wetting properties and preventing streaking while maintaining the effectiveness of steam generation for cleaning.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces surfactants as intermediary substances between the steam/water and the floor surface. These surfactants act as mediators that reduce surface tension and improve wetting, allowing the steam cleaning system to effectively clean without leaving streaks, thus resolving the contradiction between steam power and streak-free results.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently removes tough stains and everyday particulate soils with reduced streaks and chemical residue, providing a low-maintenance, effective cleaning solution.

Implementation Method 1

steam assisted appliances are used to clean such stains

Methodology Applied
Scientific EffectSteam: Phase Change

Implementation Method 2

harnessing the energy in the steam

Methodology Applied
Scientific EffectThermal energy: Heating

Implementation Method 3

pre-wetted disposable pads containing a cleaning solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

laminate construction with a hydrophobic floor contacting layer and an absorbent storage layer

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 5

hydrophobic floor contacting layer providing consistent wetting without leaving streaks

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS9320407B2Floor cleaning appliance having disposable floor sheets and method of cleaning a floor therewith
Publication Date: 2016.04.26 PROCTER & GAMBLE CO
  • US9320407B2 patent drawing
  • US9320407B2 patent drawing
  • US9320407B2 patent drawing

AI summary

A cleaning system. The system has a steam mop, pad, and a cleaning solution. This combination provides synergistic cleaning benefits over prior art systems using steam alone and over prior art systems using cleaning solutions alone. The cleaning benefits include both the capability to clean larger areas and clean additional types of stains. The cleaning system may be used to clean hard surfaces, such as a floor.