Steam Mop Shuttle Plate to Prevent Mop Pad Oversaturation

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Solution Overview

Problem

Existing steam mops often oversaturate the mop pad during use, leading to reduced cleaning efficiency and shorter pad life, as steam is typically applied to the backside of the pad, causing it to become saturated with liquid and soiled with dirt and debris.

Innovation Solution

A steam mop design with a shuttle plate that alternately directs steam to the leading edge on both forward and backward strokes, using a steam manifold with forward and rearward steam distributors, and integrated vacuum suction to prevent oversaturation and extend the life of the mop pad.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If steam is applied to the backside of the mop pad, then the pad becomes saturated with liquid, but this leads to reduced cleaning efficiency and shorter pad life

Engineering Contradiction:
Improvesteam application to padVSAvoidcleaning efficiency and pad life
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

Instead of applying steam to the backside of the mop pad as in conventional steam mops, this invention applies steam directly to the leading edge of the mop pad that contacts the floor surface. The steam distributor is positioned at the leading edge to deliver steam where it is most needed for cleaning, preventing oversaturation of the entire pad while maintaining cleaning effectiveness.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If steam is continuously applied to the mop pad, then cleaning coverage is maintained, but the pad becomes oversaturated and soiled more quickly

Engineering Contradiction:
Improvecleaning coverageVSAvoidpad life between launderings
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The steam distributor is positioned specifically at the leading edge of the mop pad where the cleaning action occurs. This localized steam application ensures that steam is delivered only where it is needed for loosening and removing dirt, rather than saturating the entire pad. The shuttle plate mechanism further refines this by directing steam alternately to the leading edge during forward and backward strokes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shuttle plate mechanism creates periodic action by alternately directing steam to the leading edge of the mop pad during forward and backward strokes. This periodic steam delivery at the leading edge maintains cleaning effectiveness while preventing continuous saturation of the entire pad, thereby extending pad life between launderings.

Inventive Principle:
Principle #19Periodic action

3Duration of action of moving object

If the mop pad is used for multiple steam mopping sessions, then it becomes saturated with liquid and soiled with embedded dirt, but continuing use reduces cleaning efficiency

Engineering Contradiction:
Improvenumber of steam mopping sessionsVSAvoidcleaning efficiency
Core Design Contradiction:
Duration of action of moving objectVSProductivity

Solution Approach 1:

By positioning the steam distributor at the leading edge of the mop pad and using the shuttle plate to direct steam alternately to the leading edge during forward and backward strokes, this invention concentrates steam application where cleaning action occurs. This prevents excessive liquid saturation and reduces embedding of dirt throughout the pad, maintaining cleaning efficiency across multiple steam mopping sessions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures efficient steam distribution along the leading edge of the mop pad, prolonging its use between launderings and maintaining cleaning effectiveness by preventing excessive soiling and saturation, thus enhancing the cleaning process.

Implementation Method 1

a heating element within the fluid distribution system for heating the water from the water tank to steam

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

A steam mop design with a shuttle plate that alternately directs steam to the leading edge on both forward and backward strokes

Methodology Applied
Scientific EffectMechanical movement:

Implementation Method 3

integrated vacuum suction to prevent oversaturation and extend the life of the mop pad

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS8353074B2Steam mop with shuttling steam distributor
Publication Date: 2013.01.15 BISSELL INC
  • US8353074B2 patent drawing
  • US8353074B2 patent drawing
  • US8353074B2 patent drawing

AI summary

A surface cleaning apparatus, and in particular a steam mop, comprises a steam delivery system for generating and distributing steam onto a surface to be cleaned. The steam mop further comprises a handle assembly mounted to a foot assembly that has a shuttling plate slidably mounted beneath the foot assembly, wherein the shuttle plate is configured to selectively divert steam through one of a pair of steam distributors positioned at a forward and rearward portion of the foot assembly dependent on the cleaning stroke direction of the steam mop. In one embodiment, the surface cleaning apparatus further comprises a vacuum source mounted thereto and at least one suction nozzle connected to the vacuum source and adapted to contact the surface to be cleaned and to draw moisture and debris from the surface.