Automated Cooking System with Steam Pressure Control

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Solution Overview

Problem

Current cooking methods lack an automated system for end-to-end food preparation and management, often resulting in inefficiencies, safety issues, and nutrient loss, particularly in high-temperature cooking methods like grilling and deep-frying, which require skilled supervision and can lead to burning or overcooking.

Innovation Solution

A distributed automatic food preparation and management system that integrates hardware processors, cloud computing, sensors, and inventory management to analyze user needs, monitor ingredient availability, and automate cooking processes, including pressure baking and cold pressure frying, to ensure precise temperature control and minimal nutrient loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If high-temperature cooking methods like grilling and deep-frying are used, then superior color, texture and flavor are achieved, but nutrients are lost and burning occurs

Engineering Contradiction:
Improvecooking temperatureVSAvoidnutrient loss and burning
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system changes the cooking parameter from high temperature to controlled low temperature cooking. The microprocessor controls heating elements to maintain temperatures below 100°C during steaming and precisely control pressure cooking temperatures, preventing nutrient loss and burning while still achieving desirable food quality through extended cooking time and pressure differential.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces steam as an intermediary medium between the heat source and food. Instead of direct high-temperature contact cooking, steam transfers heat gently at 100°C, preventing burning. The system uses steam generation from water reservoirs and pressure differential to achieve cooking without direct high-temperature exposure that causes nutrient loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If pressure cooking is used to speed up cooking process, then cooking time is reduced, but food becomes overcooked and loses color, texture and shape

Engineering Contradiction:
Improvecooking speedVSAvoidfood shape and texture
Core Design Contradiction:
ProductivityVSShape

Solution Approach 1:

The system dynamically adjusts pressure and temperature parameters during cooking. The microprocessor monitors cooking progress and automatically releases pressure at precise moments to prevent overcooking. The pressure gradient is controlled to cook food quickly while maintaining shape, with automatic pressure release mechanisms that stop cooking at the optimal point.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback control through the microprocessor that monitors temperature, pressure, and cooking time. Sensors detect when food reaches desired doneness and automatically adjust or terminate cooking, preventing overcooking. The pressure release is triggered by feedback from temperature and time sensors to maintain food quality.

Inventive Principle:
Principle #23Feedback

3Shape

If steaming is used to avoid discoloration and texture loss, then food color and shape are retained, but color loss and flavor loss occur

Engineering Contradiction:
Improvefood shape retentionVSAvoidflavor loss
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The system provides multiple cooking functions within a single device, including steaming, pressure cooking, and conventional heating modes. This allows selection of the most appropriate method for each specific food type and recipe requirement, optimizing both nutrient retention and flavor preservation depending on the cooking task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses periodic pressure cycling and intermittent heating patterns to enhance flavor development during cooking. Brief high-temperature exposure periods are alternated with lower temperature periods, allowing Maillard reactions and caramelization to occur periodically for flavor enhancement while maintaining overall gentle cooking conditions that preserve nutrients.

Inventive Principle:
Principle #19Periodic action

4Object-affected harmful factors

If manual supervision is required for stir-frying or grilling to prevent burning, then cooking skill is needed, but cooking time increases and complexity increases

Engineering Contradiction:
Improveburning preventionVSAvoidautomatic cooking control
Core Design Contradiction:
Object-affected harmful factorsVSExtent of automation

Solution Approach 1:

The system performs self-monitoring and self-control of the cooking process. Temperature sensors, pressure sensors, and timers automatically regulate heating elements without user intervention. The microprocessor manages the entire cooking cycle, adjusting power levels and timing to prevent burning, freeing the user from active supervision while maintaining cooking quality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical cooking control with electronic control systems. The microprocessor substitutes for human judgment and timing, using electronic sensors and automated heating control to manage the cooking process. This eliminates the need for skilled manual supervision while achieving consistent, burn-free cooking results.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Productivity

If deep-frying is used for cooking, then cooking time is reduced and flavor is enhanced, but oil absorption exceeds 25 percent and carcinogens form

Engineering Contradiction:
Improvecooking efficiencyVSAvoidoil absorption and carcinogen formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system fundamentally changes the cooking parameter from high-temperature oil frying to controlled low-temperature steam and pressure cooking. Temperatures are maintained below 100°C during steaming and precisely controlled during pressure cooking, preventing the formation of carcinogens like acrylamide that form at temperatures above 150°C. Cooking efficiency is maintained through pressure differential and optimized heat transfer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses steam and pressurized air as intermediary cooking media instead of hot oil. This eliminates direct contact with large amounts of oil, reducing oil absorption to minimal levels. The steam and pressure differential provide efficient heat transfer for quick cooking without the harmful effects of deep-frying, including carcinogen formation and excessive oil uptake.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient, skill-free cooking that retains food texture, color, and nutrition, reducing the risk of burning and oil absorption, while maintaining the culinary advantages of grilling, stir-frying, and pressure cooking, and allowing for personalized meal preparation and inventory management.

Implementation Method 1

cooking said food portion at high heat for a short duration

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 2

causing said compressed food portion to be heated up very fast, so as to produce enough steam to pressurise the cooking chamber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the heated steam in which the food is immersed assists in cooking the exterior surface of the food

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

venting out the steam to stop cooking

Methodology Applied
Scientific EffectPressure release: Depressurisation

Data Source

PatentUS11475505B2Method and system for automatic end-to-end preparation and management of food
Publication Date: 2022.10.18 SUNDARAM VISHNU
  • US11475505B2 patent drawing
  • US11475505B2 patent drawing
  • US11475505B2 patent drawing

AI summary

The embodiments herein provide a method and system for providing an integrated cooking machine, which automates the process of cooking completely and support connected operation in the cooking such as share recipes, order recipes and even support connecting with the ingredient supplier ecosystem for ordering the required item, thereby eliminating several food processing machines and even to the extent of removing kitchen in a house. The system includes electro-mechanical components for performing the cooking operation, which is driven by electronic circuits fed by programs that make this operation happen. The programs are stored in the device or downloaded from the cloud platform, which authenticates these machines and provide the required information. The system also has intuitive interface on the device to create recipes. The system is also configured to measure the output parameters of the food.