Steel Refrigerator Door UI Integration for Hidden Display and Touch

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Solution Overview

Problem

Refrigerator doors made of steel materials face challenges in integrating user interface components such as display and touch sensors without compromising aesthetics or functionality, particularly in maintaining an aesthetically pleasing appearance while allowing user input and information display.

Innovation Solution

A refrigerator door design featuring a steel front panel with integrated display and touch sensor assemblies, where the display assembly emits light through strategically designed holes and the touch sensor assembly is positioned to receive user input, with a frame and decoration units to maintain a seamless appearance and functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a steel front panel is used to provide an aesthetically pleasing appearance, then the visual appeal is improved, but integrating display and touch sensor components becomes more difficult

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidintegration complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The front panel is segmented into multiple functional zones: a display region with through-holes for light emission, a touch sensor region with input units, and a steel surface region. This segmentation allows each zone to serve its specific function while maintaining the overall aesthetic of the steel front panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A frame structure is introduced as an intermediary component between the steel front panel and the display/touch sensor assemblies. The frame provides mounting support for these components while remaining visually concealed, thus integrating the functional elements without compromising the aesthetic appearance of the steel panel.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If display and touch sensor components are integrated into the front panel, then user interaction capability is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveuser interaction capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Holes for the display assembly are formed in the steel front panel during the panel manufacturing process, before the display and touch sensor components are installed. This preliminary action simplifies the overall manufacturing process by integrating hole formation into the standard panel production workflow rather than adding it as a separate post-processing step.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The display assembly and touch sensor assembly are merged into a single integrated structure mounted within the frame. The display assembly includes a light source, diffuser, and cover, while the touch sensor assembly includes a touch-sensitive surface with input units. Their integration within the same frame structure simplifies manufacturing and assembly.

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If through-holes are created in the steel panel for display, then light emission functionality is improved, but the structural integrity and aesthetic continuity are compromised

Engineering Contradiction:
Improvelight emission functionalityVSAvoidstructural integrity
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The steel front panel exhibits local quality variations: the majority of the panel maintains its solid, continuous steel structure for strength and aesthetics, while specific localized regions contain through-holes for light emission. The holes are strategically positioned and sized to minimize impact on overall structural integrity while enabling the display function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The front panel assembly becomes a composite structure combining the steel panel material with the display assembly components (light source, diffuser, cover) and touch sensor assembly. This composite approach allows the steel panel to provide structural strength while the integrated components provide light emission and user interaction functions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables user interaction and information display on the refrigerator door without visible components, maintaining an aesthetically pleasing steel surface while ensuring effective communication of commands and information.

Implementation Method 1

a display assembly provided between the frame and the front panel and configured to emit light through the first through hole

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS10082327B2Refrigerator door and manufacturing method of the same
Publication Date: 2018.09.25 LG ELECTRONICS INC
  • US10082327B2 patent drawing
  • US10082327B2 patent drawing
  • US10082327B2 patent drawing

AI summary

A refrigerator door and a manufacturing method of the same are disclosed. The refrigerator door includes a front panel that includes a first through hole and an input unit, a door liner, an upper cap decoration unit configured to seal an upper side of a first space defined between the front panel and the door liner, a frame attached to an inside of the front panel and defining a second space, a display assembly provided between the frame and the front panel and configured to emit light through the first through hole, and a touch sensor assembly provided between the frame and the front panel, the touch sensor assembly being fixed to a rear of the front panel at a position that corresponds to a location of the input unit. The upper cap decoration unit includes a communication hole for communicating with the second space and includes a cap cover.