Steer-by-Wire Feedback Actuator Failure Compensation

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Solution Overview

Problem

Conventional steer-by-wire steering systems can experience unintended steering movements due to sudden failures or disturbances in the feedback actuator, leading to undesirable vehicle responses.

Innovation Solution

A method for operating a steer-by-wire steering system that involves monitoring the operation of the feedback actuator and the driver's target specification. In case of a disturbance or failure of the feedback actuator, a compensation variable is calculated to modify the steering characteristic, ensuring a consistent steering behavior and preventing unintended vehicle responses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the feedback actuator is designed to provide active feedback torque in a steer-by-wire steering system, then the steering feel and control precision are improved, but the system becomes vulnerable to unintended steering movements when the feedback actuator fails or experiences disturbances

Engineering Contradiction:
Improvesteering control precisionVSAvoidsteering system reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a monitoring function that continuously observes the operation of the feedback actuator and detects disturbances or failures. When a failure is detected, the system modifies the steering characteristic by applying a compensation variable to the driver target specification, thereby maintaining reliable steering control even when the feedback actuator malfunctions. This feedback mechanism resolves the contradiction by adding a safety layer that preserves reliability without compromising the active feedback torque functionality during normal operation.

Inventive Principle:
Principle #23Feedback

2Reliability

If the operating unit is designed to be fail-operational with regard to detecting driver target specification and fail-safe with regard to feedback torque, then operational safety is improved, but the system complexity increases due to redundant designs

Engineering Contradiction:
Improveoperational safetyVSAvoidsteering system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring function serves multiple purposes: it detects failures of the feedback actuator, monitors the operation state, and triggers appropriate responses by modifying steering characteristics. This multi-functional approach allows the system to achieve fail-operational and fail-safe properties without proportionally increasing complexity, as a single monitoring module handles multiple safety-critical functions rather than requiring separate redundant systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a monitoring function is added to detect feedback actuator failures, then the ability to respond to disturbances is improved, but the device complexity and computational requirements increase

Engineering Contradiction:
Improvefault detection capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring function utilizes existing system data and resources to detect feedback actuator failures without requiring entirely separate sensing systems. By leveraging available operational data from the steer-by-wire system and applying computational algorithms to identify anomalies, the monitoring function achieves reliable fault detection while minimizing additional hardware complexity and computational overhead.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250187654A1Method for Operating a Steering System of a Vehicle
Publication Date: 2025.06.12 ROBERT BOSCH GMBH
  • US20250187654A1 patent drawing
  • US20250187654A1 patent drawing

AI summary

A method for operating a steering system of a vehicle, which has a steer-by-wire steering system with (i) an operating unit having a steering handle and a feedback actuator that interacts with the steering handle, and (ii) at least one wheel steering angle control element, which is operatively connected to the operating unit, for changing a steering angle of at least one wheel, includes: monitoring an operation of the feedback actuator using a monitoring function; in an operating state in which disturbance and/or failure of the feedback actuator is ascertained, modifying a steering characteristic of the steering system; monitoring a driver target specification for the wheel steering angle control element using an additional monitoring function; and, when a dynamic of the driver target specification exceeds a threshold value in the operating state, ascertaining a compensation variable, which is used to modify the driver target specification to modify the steering characteristic.