Steer-by-Wire Redundant Regulation Tracks for Fault Damping

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Solution Overview

Problem

Existing steer-by-wire steering systems face challenges in maintaining steering capability during faults, as actuating circuit breakers becomes impossible, leading to a total failure of the steering system.

Innovation Solution

Implementing a method with redundant regulation tracks and damping functions, allowing the steering system to operate with reduced power and adapt track requirements to compensate for faults, ensuring continued steering capability through redundancy and damping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If circuit breakers are actuated to provide damping in the event of a fault, then steering capability is extended for a longer time, but this becomes impossible when circuit breakers can no longer be actuated

Engineering Contradiction:
Improvesteering capability durationVSAvoidfault tolerance
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The power converter is divided into multiple independent regulation tracks (first regulation track with first set of windings, second regulation track with second set of windings). Each track can operate independently to provide damping, ensuring that if one track fails, the other can still extend steering capability duration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters by switching between different regulation tracks based on fault detection. When a fault is detected in one track, the system activates the other track to provide damping, thereby maintaining steering capability extension without requiring circuit breaker actuation.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If multiple regulation tracks are implemented to provide redundancy, then steering capability is extended in the event of fault, but device complexity increases

Engineering Contradiction:
Improvesteering capability durationVSAvoidpower converter structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

Multiple regulation tracks are designed with identical functional capabilities, where each track can independently provide damping and extend steering capability. This universal design allows any track to replace another in case of failure, achieving redundancy without requiring fundamentally different components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power converter is segmented into independent regulation tracks that can be controlled separately. This modular segmentation allows the system to activate only the necessary tracks based on operational needs and fault conditions, managing complexity through independent, standardized units.

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If damping function is applied to extend steering capability, then steering capability duration is extended, but power consumption increases

Engineering Contradiction:
Improvesteering capability durationVSAvoidpower converter energy consumption
Core Design Contradiction:
Duration of action of moving objectVSUse of energy by moving object

Solution Approach 1:

The damping function is applied periodically or intermittently rather than continuously. The control device activates damping only when faults are detected and when extension of steering capability duration is necessary, rather than maintaining constant damping that would consume excessive power.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The damping function provides partial compensation for steering capability rather than full continuous operation. By applying damping selectively based on fault conditions, the system extends steering capability duration without the excessive energy consumption that would result from continuous damping application.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12509143B2Method for operating a steering system, steering system, and vehicle
Publication Date: 2025.12.30 ZF AUTOMOTIVE GERMANY GMBH
  • US12509143B2 patent drawing
  • US12509143B2 patent drawing
  • US12509143B2 patent drawing

AI summary

The present disclosure relates to a method for operating a steering system, a steering system and to a vehicle. The steering system comprises at least one steering device that is able to be adjusted by way of at least one electric motor that is driven by a power converter. The power converter has at least two regulation tracks each having at least one set of windings, at least one sensor assigned to the set of windings, a control device and a plurality of switching devices. The control devices, which are assigned to different regulation tracks, are coupled to one another by way of a coupling device.