Steer-By-Wire Rack Control Using LKAS Torque Overlay

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Solution Overview

Problem

The existing steer-by-wire systems face challenges in accurately controlling the position of a rack due to time delays when rotating the steering wheel, which affects the precision and responsiveness of vehicle steering direction changes.

Innovation Solution

A steer-by-wire system control apparatus and method that includes a torque overlay control module to determine a target steering angle based on a torque command from the Lane Keeping Assistance System, and an actuator control module to control the rack position, along with a steering wheel control module to manage the steering reaction force independently, improving the accuracy and responsiveness of vehicle steering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the steering wheel is rotated to change rack position, then the vehicle traveling direction can be changed, but time delay occurs and accurate control of rack position becomes difficult

Engineering Contradiction:
Improverack position control accuracyVSAvoidtime delay in steering response
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent divides the steering control function into two independent modules: the steering wheel control module handles driver input and reaction force, while the torque overlay control module processes LKAS torque commands and generates steering angle commands. This segmentation allows the rack position to be controlled directly through torque commands without waiting for steering wheel rotation, eliminating time delay and improving control accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a torque overlay control module as an intermediary that receives torque commands from the LKAS, converts them to steering angle commands, and directly controls the rack steering actuator. This intermediary bypasses the mechanical steering wheel rotation process, enabling direct and accurate rack position control without time delay.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the steering wheel is rotated to change traveling direction, then vehicle steering is achieved, but the responsiveness of steering direction changes is reduced

Engineering Contradiction:
Improvesteering responsivenessVSAvoidtime delay in steering response
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The torque overlay control module pre-calculates the required steering angle command based on the torque command from the LKAS, before the actual steering action is needed. This preliminary calculation of the steering angle command enables the rack to be positioned immediately when the torque command is received, improving steering responsiveness and eliminating time delay.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical steering wheel rotation mechanism with an electronic control system that directly actuates the rack steering actuator through motor control. This substitution eliminates the mechanical inertia and friction of steering wheel rotation, significantly improving steering responsiveness and reducing time delay.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If the torque command is added to the steering system output, then the traveling direction is changed, but the control precision of rack position is affected

Engineering Contradiction:
Improvetorque overlay controlVSAvoidrack position control accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the steering angle sensor continuously monitors the actual steering angle and feeds it back to the torque overlay control module. The control module compares the actual steering angle with the target steering angle derived from the torque command, and adjusts the rack steering actuator accordingly. This closed-loop feedback ensures precise rack position control while maintaining the ease of torque overlay operation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12054193B2Steer-by-wire system control apparatus and method
Publication Date: 2024.08.06 HYUNDAI MOBIS CO LTD
  • US12054193B2 patent drawing
  • US12054193B2 patent drawing
  • US12054193B2 patent drawing

AI summary

Proposed are a steer-by-wire system control apparatus and method, the apparatus including: a torque overlay control module configured to determine a target steering angle using a torque command input from a Lane Keeping Assistance System; and an actuator control module configured to control a position of a rack according to the target steering angle and thus to control a traveling direction of a vehicle.