Steer-By-Wire Turning Control Using Estimated Suspension Stroke

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Solution Overview

Problem

Existing vehicle turning systems struggle to accurately control turning angles during travel, especially when the vehicle is under acceleration or deceleration, as they rely on differences between actual and standard suspension strokes, which become less effective at higher speeds.

Innovation Solution

A turning system that estimates suspension stroke based on the vehicle's moving state, including lateral and longitudinal accelerations, to calculate toe angle changes and adjust the turning angle control accordingly, using a steer-by-wire system with a turning ECU that integrates sensors for real-time data processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the turning angle is controlled based on the difference between actual stroke and standard stroke, then the control is simple to implement, but the control accuracy deteriorates during vehicle travel and under acceleration/deceleration

Engineering Contradiction:
Improvecontrol implementation simplicityVSAvoidturning angle control accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces an estimated stroke as an intermediary value that represents the suspension stroke under standard load conditions during vehicle travel. This estimated stroke acts as a mediator between the actual measured stroke and the standard stroke, allowing the system to calculate toe angle changes accurately by comparing actual stroke against this corrected reference value, thereby resolving the inaccuracy caused by dynamic load changes during acceleration and deceleration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically adjusts the reference stroke parameter from a fixed standard stroke to a variable estimated stroke that changes based on vehicle acceleration and deceleration states. By modifying this key parameter to reflect real-time driving conditions, the system maintains accurate toe angle control despite variations in vehicle load and motion state

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the turning angle control uses standard stroke only, then the system complexity remains low, but the reliability of control deteriorates under varying vehicle loads and acceleration conditions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidturning angle control reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent performs preliminary calculation of the estimated stroke based on vehicle acceleration and deceleration before using it for toe angle control. This advance preparation of the corrected reference value ensures that the control system has accurate data ready when needed, improving reliability without significantly increasing system complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the purely mechanical stroke comparison method with a hybrid approach that incorporates electronic sensing of acceleration/deceleration and computational estimation of the standard stroke. This substitution of mechanical measurement with electronic sensing and calculation enhances control reliability while maintaining manageable system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11840293B2Turning system for vehicle
Publication Date: 2023.12.12 TOYOTA JIDOSHA KK
  • US11840293B2 patent drawing
  • US11840293B2 patent drawing
  • US11840293B2 patent drawing

AI summary

In a turning system for a vehicle, a toe angle change is acquired based on an estimated stroke which is a stroke of a suspension which is estimated based on a moving state of a vehicle and an actual stroke which is an actual stroke of the suspension detected by a stroke sensor, and control of a turning angle of a vehicle wheel is performed based on the acquired toe angle change. Accordingly, it is possible to appropriately perform control of a turning angle even in travel.