Steerable Atherectomy Catheter with Segmented Cutter

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current treatments for Peripheral Arterial Disease (PAD) face challenges in effectively navigating tortuous anatomy and efficiently removing plaque from blood vessels, leading to prolonged procedures, embolic debris, and high rates of restenosis, especially in the peripheral vasculature where mechanical stresses are high.

Innovation Solution

Development of a steerable atherectomy catheter system with a flexible body and a cutting assembly that includes a housing and cutter, allowing for controlled deflection and rotation to navigate through tortuous vessels while minimizing damage to the vessel wall, and featuring a sweep frame that prevents undesirable bending and enhances cutting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a rotating cylindrical shaver or fluted cutter is used to remove plaque, then plaque removal capability is improved, but the risk of vessel wall damage and embolic debris increases

Engineering Contradiction:
Improveplaque removal capabilityVSAvoidvessel wall damage and embolic debris
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The cutting assembly is segmented into multiple discrete cutting elements (cutting edges) distributed around the circumference of the cutter, allowing controlled plaque removal while reducing concentrated stress on the vessel wall. The cutter body itself is segmented into flutes that guide debris removal

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A housing structure serves as an intermediary between the rotating cutter and the vessel wall, providing a controlled interface that limits the depth and direction of cutting. The housing acts as a mediator to prevent direct uncontrolled contact between the cutter and vessel wall, reducing damage risk

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the catheter is made flexible to navigate tortuous vessels, then navigability is improved, but control precision and stability during cutting deteriorate

Engineering Contradiction:
Improvenavigability through tortuous vesselsVSAvoidcontrol precision during cutting
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The catheter incorporates dynamic flexibility with controlled stiffness characteristics that allow it to adapt to tortuous vessel geometry while maintaining sufficient stability for precise cutting operations. The flexibility is dynamically adjusted through the structural design to balance navigability and control

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different sections of the catheter have different mechanical properties - the distal portion is more flexible for navigation, while the proximal portion maintains greater stiffness for control. The cutting assembly section has localized structural reinforcement to ensure stability during the cutting operation

Inventive Principle:
Principle #3Local quality

3Productivity

If the cutter is allowed to rotate freely to remove plaque efficiently, then plaque removal speed is improved, but the risk of uncontrolled cutting into the vessel wall increases

Engineering Contradiction:
Improveplaque removal speedVSAvoidcontrolled cutting
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The housing is positioned and oriented before the cutter rotation begins, establishing predetermined safe boundaries for the cutting operation. The housing configuration is pre-established to limit the cutter's effective cutting depth and direction, preventing uncontrolled vessel wall injury

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The housing structure provides continuous geometric feedback to the rotating cutter, constraining its motion within safe boundaries. The physical presence of the housing walls creates inherent feedback that prevents the cutter from rotating beyond safe cutting depths, ensuring controlled operation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9314263B2Atherectomy devices, systems, and methods
Publication Date: 2016.04.19 ATHEROMED INC
  • US9314263B2 patent drawing
  • US9314263B2 patent drawing
  • US9314263B2 patent drawing

AI summary

The devices and methods generally relate to treatment of occluded body lumens. In particular, the present devices and method relate to removal of the occluding material from the blood vessels as well as other body lumens.