Steerable Atherectomy Catheter with Sweep Frame for Tortuous Anatomy

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Solution Overview

Problem

Current endovascular procedures for clearing blood vessel obstructions, such as atherosclerosis, face challenges in navigating tortuous anatomy and maintaining vessel patency due to high rates of restenosis and stent failure in the peripheral vasculature, particularly in environments with significant mechanical stress.

Innovation Solution

The development of a steerable atherectomy catheter with a flexible body and a cutting assembly that includes a sweep frame with a weakened section for deflection, allowing controlled navigation and tissue removal in an arcuate path, combined with a torque shaft for rotational movement, and features to prevent radial twisting and maintain column strength, enabling safe and efficient debulking while minimizing collateral damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a stent with high structural integrity is used to supply sufficient radial force to reopen the artery, then the radial force is improved, but the stent fails in the harsh mechanical environment of the peripheral vasculature due to compression, torsion, extension, and bending

Engineering Contradiction:
Improveradial forceVSAvoidstent failure
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The catheter is divided into multiple functional segments: a steerable distal tip with cutting assembly, a mid-portion with sweep frame for articulation, and a proximal shaft. This segmentation allows each segment to be optimized for its specific function while collectively providing both radial force and mechanical resilience

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter incorporates dynamic features including a rotatable cutting assembly that can rotate to debulk tissue, a sweep frame that can articulate to navigate tortuous anatomy, and a steerable tip that can be directed precisely. These dynamic capabilities allow the device to adapt to varying mechanical conditions in real-time

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If balloon angioplasty is used to expand and open the artery by compressing plaque, then the luminal diameter is increased, but barotrauma to the vessel occurs leading to high rates of restenosis

Engineering Contradiction:
Improveluminal diameterVSAvoidbarotrauma
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The cutting assembly physically removes plaque material from the vessel wall through a debulking action, extracting the obstructing tissue rather than merely compressing it. This removal approach opens the lumen without subjecting the vessel to the high pressures that cause barotrauma

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical compression system of balloon angioplasty with a rotational cutting system. Instead of using high pressure to force plaque aside, a rotating cutter with cutting edges mechanically shaves or grinds plaque away, substituting a controlled mechanical removal process for high-stress compression

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If a steerable catheter with sweep frame is used to navigate tortuous anatomy, then navigation capability is improved, but device complexity increases

Engineering Contradiction:
Improvenavigation capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sweep frame is nested within the catheter shaft, and the cutting assembly is nested within the sweep frame. This nested configuration allows multiple functional components to be integrated in a compact manner, providing steerable navigation capability while minimizing the overall device profile and complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

4Productivity

If a rotating cutter is used to remove plaque, then tissue removal efficiency is improved, but risk of vessel wall damage increases

Engineering Contradiction:
Improvetissue removal efficiencyVSAvoidvessel wall damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The cutting assembly is designed to remove only the necessary amount of plaque to restore luminal patency, avoiding excessive removal that could damage the vessel wall. The controlled debulking action targets diseased tissue while preserving healthy tissue

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The housing surrounding the cutting assembly acts as an intermediary protective structure that limits the depth and extent of tissue interaction. This housing confines the cutting action to intended targets and prevents direct contact between the cutter and vulnerable vessel wall structures

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9198679B2Atherectomy devices and methods
Publication Date: 2015.12.01 ATHEROMED INC
  • US9198679B2 patent drawing
  • US9198679B2 patent drawing
  • US9198679B2 patent drawing

AI summary

The devices and methods generally relate to treatment of occluded body lumens. In particular, the present devices and method relate to removal of the occluding material from the blood vessels as well as other body lumens.