Steerable Catheter Handle with Cam and Follower Mechanism

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Solution Overview

Problem

Conventional catheter control systems offer limited flexibility, requiring complex combinations of actuation to control the magnitude and direction of catheter flex, making it difficult to intuitively steer a catheter in transvascular procedures.

Innovation Solution

The use of cam and follower mechanisms with adjustable cam shapes and multiple followers allows for independent control of catheter flex magnitude and direction, enabling precise steering without rotating the entire catheter, utilizing a handle with knobs for axial and rotational adjustments of the cam to manage pull wire tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional catheter control systems use multiple levers or dials coupled to pull wires for each direction, then the catheter can be steered in multiple directions, but the control system becomes complex and difficult to operate intuitively

Engineering Contradiction:
Improvecatheter steering capabilityVSAvoidcontrol intuitiveness
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The control system is segmented into independent magnitude control and direction control functions. The magnitude control adjusts the degree of flexion uniformly, while the direction control rotates the cam to select the steering direction, separating these two control aspects that were previously integrated in conventional multi-lever systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single cam structure serves multiple functions: it controls both the magnitude of catheter flexion through axial movement and the direction of flexion through rotational movement. This multi-functional cam replaces the need for multiple separate levers or dials, simplifying the control interface while maintaining full steering capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If conventional catheter control systems integrate magnitude and direction control in a single mechanism, then the system structure is simplified, but the control precision and independence of each parameter are reduced

Engineering Contradiction:
Improvecontrol system structureVSAvoidcontrol parameter independence
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The cam mechanism is designed with separable control inputs: axial movement of the cam controls flexion magnitude independently, while rotational movement of the cam controls flexion direction independently. This segmentation within the unified cam structure allows precise independent control of both parameters without requiring multiple separate mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cam mechanism dynamically transitions between controlling magnitude (through axial displacement) and controlling direction (through rotation). The follower rides along the cam surface, and the operator can independently adjust the cam's axial position and rotational angle, providing dynamic and independent control of both parameters through a single integrated structure.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If cam and follower mechanisms are used to control pull wire tension, then independent control of flex magnitude and direction is achieved, but the device complexity increases

Engineering Contradiction:
Improveindependent parameter controlVSAvoidmechanism components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple control functions (magnitude control and direction control) are merged into a single cam structure. The cam combines the functions of multiple levers or dials that would otherwise be needed, reducing the number of separate components while maintaining independent control capability through its dual degrees of freedom (axial and rotational movement).

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cam acts as a universal control element that performs multiple functions: it controls pull wire tension magnitude through axial movement and controls the distribution of tension among different pull wires through rotation. This multi-functionality reduces the need for separate specialized components for each control function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides intuitive, fine control over catheter steering, allowing for precise radial and circumferential adjustments, reducing the complexity of steering and enhancing the ability to maneuver catheters in transvascular procedures.

Implementation Method 1

steerable catheter assemblies that utilize cam and follower mechanisms to accomplish independent control of catheter flex magnitude and catheter flex direction

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

Rack and pinion assemblies as well as pulley assemblies can be included to magnify motion that is applied to pull wires

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS10835714B2Multi-direction steerable handles for steering catheters
Publication Date: 2020.11.17 EDWARDS LIFESCIENCES CORP
  • US10835714B2 patent drawing
  • US10835714B2 patent drawing
  • US10835714B2 patent drawing

AI summary

Steerable catheters include cam and follower mechanisms that provide independent control of catheter flex magnitude and catheter flex direction to provide improved steerability of an attached catheter. In certain embodiments, the steerable catheter assemblies include two or more pull wires that flex the catheter, and a control handle coupled to the catheter having a direction control and a magnitude control, both of which are operably coupled to the two or more pull wires by the cam and follower mechanism. In embodiments disclosed herein, the cam and follower system can be modified to achieve particular catheter control.