Steerable Catheter Handle With Pull-Wire Distal Deflection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing catheter steering mechanisms fail to efficiently deliver therapeutic energy to target tissue locations without substantial movement of the entire catheter handle.

Innovation Solution

A steerable catheter handle design with a deflectable distal end portion, featuring an actuator that moves longitudinally relative to the housing to curve the catheter shaft in one or both directions, utilizing steering lines and a pulley assembly to maintain curvature without continuous user force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional catheter steering mechanism is used, then the catheter handle can be positioned, but substantial movement of the entire catheter handle is required to reach target tissue locations

Engineering Contradiction:
Improvecatheter handle positioningVSAvoidtime for handle movement
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The catheter shaft is divided into a proximal portion and a distal portion that can be independently deflected. The distal portion is made flexible and can be steered separately from the proximal portion, allowing the handle to remain stationary while the tip reaches target locations through localized bending of the distal segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering mechanism adds a dimensional aspect to catheter positioning by enabling curvature in the distal portion. Instead of moving the entire handle in one dimension, the distal tip can reach targets by curving through additional spatial dimensions, achieving positioning without handle displacement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the catheter shaft is made flexible to enable steering, then the distal end can be directed to target locations, but the catheter may lose stability and precise positioning control

Engineering Contradiction:
Improvecatheter steering capabilityVSAvoidcatheter positioning stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The catheter shaft is segmented into a stable proximal portion and a flexible distal portion. This segmentation allows the proximal section to maintain stability and precise positioning control, while the distal section provides the necessary flexibility for steering and adapting to target locations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the catheter shaft have different mechanical properties. The proximal portion maintains rigidity for stable handling and positioning, while the distal portion is made flexible to enable steering. This local differentiation of mechanical properties resolves the contradiction between stability and adaptability.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If an actuator mechanism is added to enable distal deflection, then steering precision is improved, but the device complexity increases

Engineering Contradiction:
Improvesteering precisionVSAvoidactuator mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A pull wire acts as an intermediary element between the actuator mechanism and the distal catheter shaft. The pull wire transmits the actuating force from the handle to the distal portion, enabling precise steering control while keeping the actuator mechanism itself relatively simple and compact.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the distal portion is made highly flexible for steering, then adaptability to target locations is improved, but the force required to maintain curvature increases

Engineering Contradiction:
Improvedistal end deflectionVSAvoidforce to maintain curvature
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The distal portion of the catheter is designed to maintain its curved configuration through its own structural properties and the positioning mechanism, without requiring continuous application of force. Once positioned, the catheter maintains its shape through its flexible yet structurally sound construction, reducing the force needed to sustain the curved state.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise delivery of therapeutic energy to target tissue areas by allowing the distal end of the catheter to be steered and curved, maintaining curvature without continuous user input, enhancing procedural control and efficiency.

Implementation Method 1

a pull wire arranged within the housing and having a first end attached to the distal portion of the catheter shaft and a second end attached to the actuator, wherein the pull wire is configured to curve the distal portion of the catheter shaft in a first curve direction in response to the actuator moving in a first direction relative to the housing

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

a second pull wire arranged within the housing and having a first end attached to the distal portion of the catheter shaft and a second end attached to the actuator, wherein the second pull wire is configured to curve the distal portion of the catheter shaft in a second curve direction in response to the actuator moving in a second direction relative to the housing

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentEP4017570B1Steerable catheter handle design
Publication Date: 2025.09.24 BOSTON SCIENTIFIC SCIMED INC
  • EP4017570B1 patent drawingFigure 1
  • EP4017570B1 patent drawingFigure 2
  • EP4017570B1 patent drawingFigure 3

AI summary

Various aspects of the present disclosure are directed toward apparatuses, systems, and methods that include a housing (102,202); a catheter shaft (104,204) and an actuator (106,206) coupled to the catheter shaft and configured to move longitudinally relative to the housing and longitudinally move the catheter shaft in response to force imparted by a user. The apparatuses, systems, and methods may also include a piston assembly (214) arranged within the housing and configured to receive the actuator and allow longitudinal movement of the actuator relative to the housing.