Steerable Catheter Push Ring Pull Wire Steering

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Solution Overview

Problem

There is a need for alternative medical devices and manufacturing methods for intracorporeal medical devices, such as guidewires and catheters, to improve their design and functionality.

Innovation Solution

The development of a steerable catheter with a unique structure comprising an outer sheath, push ring, pull ring, push members, and pull wires, along with articulation joints and snap fit features, which allows for deflection and manipulation within the body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditional catheter design is used, then the structure is simple, but the steering precision and maneuverability are insufficient

Engineering Contradiction:
Improvesteering precisionVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The catheter shaft is divided into multiple articulation segments (first articulation segment, second articulation segment, etc.) that can independently deflect. Each segment contains pull wires and push members that can be controlled separately, enabling precise multi-directional steering while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter incorporates dynamic articulation joints that allow the shaft segments to flex and deflect relative to each other. The push members and pull wires create dynamic force transmission systems that enable real-time adjustment of catheter shape and direction during navigation

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If pull wires are extended through the outer sheath lumen, then the steering capability is improved, but the device complexity increases

Engineering Contradiction:
Improvesteering capabilityVSAvoidassembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pull wires are nested within the outer sheath lumen, with push members positioned within the pull wires. This nested arrangement allows multiple functional elements to occupy the same spatial envelope, improving steering capability while containing the increase in device complexity within a compact configuration

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Push members act as intermediaries between the operator's manual manipulation at the proximal end and the pull wires at the distal end. The push members transmit and amplify the operator's input forces to the articulation joints, enhancing steering capability while simplifying the direct connection requirements between external controls and internal pull wires

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise steering and navigation within the body by applying tensile forces to the pull wires, providing a resistive force to the inner shaft member, enhancing the catheter's ability to be steered and maneuvered effectively.

Implementation Method 1

applying tensile forces to the pull wires

Methodology Applied
Scientific EffectTensile force: Tension

Implementation Method 2

each of the pair of pull wires extending through one of the push member lumens

Methodology Applied
Scientific EffectForce transmission: Mechanical Force

Implementation Method 3

providing a resistive force to the inner shaft member

Methodology Applied
Scientific EffectResistive force: Force

Data Source

PatentUS20250001133A1Steerable catheter with push ring assembly
Publication Date: 2025.01.02 BOSTON SCIENTIFIC SCIMED INC
  • US20250001133A1 patent drawing
  • US20250001133A1 patent drawing
  • US20250001133A1 patent drawing

AI summary

A steerable catheter includes an outer sheath defining an outer sheath lumen extending from a proximal region to a distal region. A push ring is secured within the proximal region of the outer sheath lumen. A pull ring is secured within the distal region of the outer sheath lumen. An inner shaft member extends within the outer sheath lumen between the push ring and the pull ring. A pair of push members extend through the outer sheath lumen and secured to the push ring, each of the pair of push members defining a push member lumen extending therethrough. A pair of pull wires are secured to the pull ring, each of the pair of pull wires extending through one of the push member lumens.