Steerable Catheter Segmented Support for Torque and Exchange

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Solution Overview

Problem

Conventional rapid exchange catheters are not adapted for use with steerable catheters that require torque transmission, as cutting the wire braid to remove the guidewire leads to unraveling or fraying, compromising the catheter's construction and performance.

Innovation Solution

A steerable catheter with a flexible support member featuring aligned rings joined by hinges and a longitudinally extending slot aligned with the guidewire lumen, allowing for torque transfer and easy guidewire removal without compromising the catheter's structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a wire braid is cut to remove the guidewire in a rapid exchange catheter, then the guidewire can be removed for catheter exchange, but the wire braid becomes unraveled or frayed compromising the catheter construction and performance

Engineering Contradiction:
Improveguidewire removalVSAvoidcatheter construction integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The support member is divided into multiple discrete segments or rings that can move relative to each other. This segmentation allows the guidewire to be removed through the spaces between segments without cutting the support member structure, thus maintaining construction integrity while enabling guidewire removal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member incorporates dynamic elements such as expandable balloons or movable segments that can change configuration. During guidewire removal, these dynamic elements can expand or move apart to accommodate the guidewire extraction path, then return to their original configuration to maintain catheter performance.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a wire braid is cut to enable rapid exchange, then catheter exchange becomes efficient, but torque transmission capability is compromised

Engineering Contradiction:
Improvecatheter exchange efficiencyVSAvoidtorque transmission
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The support member is segmented into multiple rings or sections that can move relative to each other. This segmentation allows the guidewire to pass through inter-segment spaces during rapid exchange, while the segments themselves maintain the continuous structure needed for torque transmission when in their normal configured state.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member uses dynamic structures such as expandable balloons or movable segments that temporarily change configuration during guidewire removal but return to their torque-transmitting configuration during normal operation, thus maintaining both rapid exchange capability and torque transmission.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a long guidewire is used to maintain handle on proximal end during catheter exchange, then guidewire position is maintained, but the guidewire becomes cumbersome to manipulate and clutters the operating room

Engineering Contradiction:
Improveguidewire position maintenanceVSAvoidguidewire manipulation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The guidewire extraction path is integrated into the catheter structure itself through the movable support member segments or expandable balloon mechanism. This allows the guidewire to be removed and reinserted through the catheter without requiring excessive guidewire length to maintain handling, thus reducing clutter while maintaining position control.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9295807B2Method for manufacturing steerable catheter with rapid exchange lumen
Publication Date: 2016.03.29 BOSTON SCIENTIFIC SCIMED INC
  • US9295807B2 patent drawing
  • US9295807B2 patent drawing
  • US9295807B2 patent drawing

AI summary

A medical device for advancement over a guidewire includes a number of lumens therein including a working channel lumen, one or more control wire lumens, and a guidewire lumen. A flexible support within the device includes number of interlocking elements that resist longitudinal compression, transfer rotational torque, and can bend side to side. The flexible support also includes a slot that is aligned with the guidewire lumen. An outer jacket includes a perforation, slot, slit, or thinned area that is aligned with the slot in the support member and the guidewire lumen in order to allow a device such as a guidewire to be removed from the guidewire lumen and through the support member.