Steerable Arthroscopic Drill Blade with Flexible Sheath

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Solution Overview

Problem

Current arthroscopic drill systems face challenges in accessing hard-to-reach joint spaces due to mechanical limitations, such as the need for large, robust blades that cannot pervasively access joint areas and the inability to withstand lateral forces, and require removal for further access, limiting effective drilling and shaving in steerable applications.

Innovation Solution

The development of an arthroscopic drill system with a steerable, interchangeable blade design featuring a flexible inner shaft and preformed cannula with adjustable curvature, combined with suction drilling and shaving capabilities, allowing for targeted access and debridement in constrained joint spaces without the need for constant blade removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If large, robust drill blades are used to withstand lateral forces, then drilling strength is improved, but the ability to access hard-to-reach joint spaces deteriorates

Engineering Contradiction:
Improvedrill blade strengthVSAvoidaccess to joint spaces
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The drill system is divided into modular components: a reusable introducer sheath and interchangeable drill blades. The introducer sheath provides the robust structural support needed to withstand lateral forces, while the drill blades can be exchanged to match specific access requirements. This segmentation allows each component to be optimized independently for its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The introducer sheath is designed with flexible materials that allow it to navigate complex joint geometries and reach hard-to-access areas. The sheath's flexibility enables steerable access while maintaining sufficient structural integrity to support drilling operations when the drill blade is engaged.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If the drill blade is removed to access different joint areas, then adaptability to different locations is improved, but productivity deteriorates due to constant removal and reinsertion

Engineering Contradiction:
Improveaccess to multiple locationsVSAvoiddrilling efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The introducer sheath serves multiple functions: it acts as a protective conduit during insertion, provides structural support during drilling, and can be manipulated to steer the drill blade to multiple locations within the joint. This multi-functionality eliminates the need to remove the entire assembly for repositioning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates dynamic steering capabilities that allow the drill blade to be redirected to multiple locations while remaining engaged in the introducer sheath. This dynamic repositioning capability maintains productivity by avoiding repeated removal and reinsertion cycles.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If steerable access is implemented to reach overhanging areas, then adaptability to complex joint geometries is improved, but device complexity deteriorates

Engineering Contradiction:
Improvesteerable access capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The introducer sheath acts as an intermediary element that simplifies the steering mechanism. Rather than complex articulations in the drill blade itself, the sheath provides a flexible conduit that can be manipulated externally to guide the drill blade to target locations, reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11523835B2Arthroscopic drill blade and arthroscopic drill access system made therefrom
Publication Date: 2022.12.13 KLSMC INSTR LLC
  • US11523835B2 patent drawing
  • US11523835B2 patent drawing
  • US11523835B2 patent drawing

AI summary

An arthroscopic drill for insertion into a human joint of a human body comprising an elongate body extending between a proximal end which, during use, remains external to the human body and a distal end which, when in an operative configuration, is positioned in the human joint adjacent to a target structure within the human body (e.g. preferably a joint surface); a drill bit having a proximal portion adjacent the distal end of the elongated body, the drill bit having a distal portion extending to the target structure; and an introducer sheath having a lumen with an inner diameter of at least 2 mm and a bending stiffness of approximately 0.08 Nm2, wherein the operative configuration, the elongate body extends through the introducer sheath.