Steerable Introducer with Laser-Cut Aperture Pattern

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Solution Overview

Problem

Existing introducer catheters face limitations such as ovaling of the cross-sectional shape upon deflection, inability to articulate in multiple planes, and directional bias when using pull wires for steering, which hinder precise placement of medical devices in the body.

Innovation Solution

A steerable introducer with a distal tip section featuring a laser-cut pattern of symmetrical elongated apertures and a tension pull wire system that allows for articulation in multiple planes while minimizing ovaling and directional bias, utilizing a retroflex pull wire and tension pull wires anchored at offset positions to control bending and deflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional pull wires are used for steering the introducer, then directional control is achieved, but ovaling of the cross-sectional shape occurs and directional bias is introduced

Engineering Contradiction:
Improvedirectional controlVSAvoidcross-sectional shape stability
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent applies asymmetry by positioning pull wire attachment points at specific asymmetric locations on the articulation support member. The first pull wire attaches at a first location and the second pull wire attaches at a second location, creating asymmetric force distribution that enables directional control while the symmetric aperture pattern maintains cross-sectional shape stability

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by creating a laser-cut aperture pattern with specific geometric properties at the distal tip section. The aperture shape defined by multiple radii (first radius greater than second radius, which is greater than third radius) provides localized structural reinforcement that resists ovaling while allowing controlled articulation at this specific region

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the introducer shaft is made flexible to allow articulation, then navigation capability is improved, but the shaft becomes prone to ovaling and loss of structural integrity

Engineering Contradiction:
Improvearticulation capabilityVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent employs flexible shells by using a laser-cut aperture pattern in the articulation support member that provides controlled flexibility. The aperture geometry (with varying radii) creates a structure that is flexible enough to allow articulation in multiple planes while maintaining sufficient structural integrity to resist ovaling and deformation during use

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If multiple pull wires are added to enable articulation in multiple planes, then versatility is improved, but device complexity and directional bias increase

Engineering Contradiction:
Improvemulti-plane articulationVSAvoidpull wire system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by designing an articulation support member with a symmetric aperture pattern that enables articulation in multiple planes through a unified structure. The symmetric pattern of apertures with specific geometric properties allows the single support member to provide controlled articulation in multiple directions without requiring complex multi-wire systems, reducing overall device complexity while maintaining versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20220111176A1Introducer with steerable distal tip section
Publication Date: 2022.04.14 ST JUDE MEDICAL CARDILOGY DIV INC
  • US20220111176A1 patent drawing
  • US20220111176A1 patent drawing
  • US20220111176A1 patent drawing

AI summary

An introducer with a steerable distal tip section is disclosed. The steerable distal tip section may comprise an articulation support member comprising a laser-cut pattern of symmetrical elongated apertures in which the shape of each aperture is defined by at least three radii, a central radii being the largest and two end radii being smaller. This pattern of apertures can minimize ovaling of the cross-sectional shape of introducer shaft over the length of the deflectable section. The introducer can articulate in multiple planes. A tension pull wire can allow the introducer to resist directional bias.