Steerable Device Motion Control With Catch-Up Tension Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing steerable devices in medical and industrial applications lack intuitive controls that respond quickly and accurately to user inputs, leading to tension accumulation and position discrepancies during procedures.

Innovation Solution

A control system that tracks virtual user-instructed positions, determines position discrepancies, and employs a catch-up profile to adjust actuator forces based on user inputs, ensuring smooth tension management and responsive device control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional control systems are used for steerable devices, then device complexity is reduced, but control responsiveness and accuracy deteriorate

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidcontrol system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The control system continuously monitors the actual position of the steerable device and compares it with the target position to generate position discrepancy signals. This feedback mechanism enables real-time correction of control errors, improving responsiveness and accuracy without requiring overly complex hardware architecture.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-calculates catch-up profiles that define how actuator forces should be adjusted to eliminate position discrepancies. By preparing these control strategies in advance based on predicted device behavior, the system achieves rapid response without needing complex real-time computation during device operation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If higher actuator forces are applied to reduce position discrepancy, then control accuracy improves, but tension accumulation increases

Engineering Contradiction:
Improveposition accuracyVSAvoidtension accumulation
Core Design Contradiction:
Measurement precisionVSForce

Solution Approach 1:

The control system dynamically adjusts actuator forces based on the current position discrepancy and the defined catch-up profile. Rather than applying constant high forces, the system modulates force levels according to the actual need, applying higher forces only when necessary to correct large discrepancies and reducing forces as the device approaches the target position.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The catch-up profile pre-defines the relationship between position discrepancy and required actuator force, incorporating safety margins and tension limits. This preliminary cushioning prevents excessive force application and tension accumulation by establishing controlled force escalation patterns before they become problematic.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Manufacturing precision

If control system continuously adjusts actuator forces to eliminate position discrepancy, then control precision improves, but system complexity increases

Engineering Contradiction:
Improveposition control precisionVSAvoidcontrol algorithm complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system achieves precise position control by changing the parameters of actuator forces over time according to predefined catch-up profiles. Instead of implementing complex multi-variable control algorithms, the approach modifies force magnitude and application timing parameters to achieve the desired control precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system operates in periodic cycles, continuously measuring position discrepancy, determining required force adjustments, and applying corrected forces at regular intervals. This periodic control rhythm simplifies the overall system architecture compared to continuous complex optimization while maintaining high position control precision.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12479088B2Systems and methods for motion control of steerable devices
Publication Date: 2025.11.25 INTUITIVE SURGICAL OPERATIONS INC
  • US12479088B2 patent drawing
  • US12479088B2 patent drawing
  • US12479088B2 patent drawing

AI summary

A system may comprise a control device configured to receive user inputs and a manipulator system including an actuator configured to receive and drive a steerable device. The system may also comprise a control system communicatively coupled to the manipulator system and the control device. The control system may be configured to track a virtual user-instructed position based on a first user input, determine a device position of a portion of the steerable device, and determine a position discrepancy between the determined device position and the virtual user-instructed position. The control system may also be configured to receive a second user input commanding motion of the steerable device and in response to the second user input, reduce the position discrepancy.