Steering Actuator Degradation Detection via Dynamic Thresholds

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Solution Overview

Problem

The existing steering systems for vehicles face challenges in accurately determining the degradation level of the steering actuator, which is crucial for maintaining optimal performance and preventing erroneous detection.

Innovation Solution

A steering system that includes a controller to calculate an evaluation value based on the use state of the steering actuator and compare it with thresholds set according to the moving amount of the rack shaft and vehicle speed, allowing for accurate determination of the degradation level by suspending determination during high rack shaft speeds and adjusting thresholds based on vehicle speed and temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed threshold is used to determine degradation level, then the determination process is simple, but the accuracy of degradation determination decreases under varying vehicle conditions

Engineering Contradiction:
Improvedegradation level determination accuracyVSAvoidthreshold setting complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the threshold variable rather than fixed. The threshold is dynamically adjusted based on vehicle speed and rack shaft moving amount, allowing the degradation determination system to adapt to different operating conditions. This resolves the contradiction by improving measurement precision through dynamic adaptation while managing complexity through a systematic adjustment approach.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters used for threshold determination from static to dynamic values. By using vehicle speed and rack shaft moving amount as variable parameters, the system can accurately determine degradation levels across different operating conditions. This principle resolves the contradiction by improving accuracy through parameter variation while maintaining manageable complexity through defined adjustment rules.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If degradation determination is performed continuously, then the detection accuracy is high, but erroneous detection increases under certain conditions

Engineering Contradiction:
Improvedegradation detection accuracyVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies preliminary action by determining the rack shaft moving amount and vehicle speed before performing degradation determination. This preliminary assessment allows the system to set appropriate thresholds and determine whether to perform degradation evaluation, preventing erroneous detection while maintaining high detection accuracy when conditions are appropriate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback by continuously monitoring rack shaft position and vehicle speed, and using this information to adjust the degradation determination process. The system feeds back the moving amount and speed information to modify threshold settings and determination timing, improving both accuracy and reliability by avoiding false positives.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If the threshold is adjusted based on vehicle conditions, then the degradation determination becomes more accurate, but the calculation complexity increases

Engineering Contradiction:
Improvedegradation level determination accuracyVSAvoidcalculation process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by implementing dynamic threshold adjustment based on vehicle speed and rack shaft moving amount. The controller automatically adapts thresholds to current operating conditions, improving degradation determination accuracy while managing calculation complexity through systematic adjustment rules that scale with operating conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240253697A1Steering system for vehicle
Publication Date: 2024.08.01 HONDA MOTOR CO LTD
  • US20240253697A1 patent drawing
  • US20240253697A1 patent drawing
  • US20240253697A1 patent drawing

AI summary

Provided is a steering system for a vehicle that can accurately determine a degradation level of a steering actuator according to a traveling state of the vehicle. The steering system for the vehicle includes; a steering mechanism configured to steer wheels; a steering actuator configured to apply a driving force to the steering mechanism; and a controller configured to control the steering actuator. The steering mechanism includes a rack shaft that is movable in a vehicle width direction from a prescribed reference position. The controller is configured to calculate an evaluation value according to a use state of the steering actuator and to determine a degradation level of the steering actuator by comparing the evaluation value with at least one threshold that is set based on a moving amount of the rack shaft from the reference position and a vehicle speed.