Redundant Steering Assist Current Control Under Controller Failure

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Solution Overview

Problem

Existing steering control systems with redundant controllers face issues of reduced steering assistance power when a specific controller fails, leading to overheating and potential damage to normal controllers, and delayed steering response times.

Innovation Solution

A steering assist system with multiple steering control devices that include a fail recognition mechanism to adjust command currents based on the status of other devices, applying reduced currents when a failure occurs to prevent overheating and ensure stable steering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a redundant system with two or more controllers is implemented to improve driving stability, then steering control reliability is improved, but the risk of overheating and damage to normal controllers increases when a specific controller fails

Engineering Contradiction:
Improvesteering control reliabilityVSAvoidoverheating damage to controllers
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the command current applied to the steering motor based on the operational status of controllers. When one controller fails, the remaining normal controller increases its command current to compensate for the failure, while implementing a preset application pattern to prevent overheating. This dynamic current adjustment resolves the contradiction by maintaining steering reliability through adaptive current control while preventing thermal damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies command current to the steering motor according to a preset application pattern when a controller failure is detected. This periodic or pulsed current application rather than continuous full current prevents excessive heat generation in the normal controller while still providing sufficient steering assistance. The periodic action resolves the contradiction between maintaining control reliability and preventing thermal damage.

Inventive Principle:
Principle #19Periodic action

2Power

If full command current is applied to the steering motor when a controller fails to maintain steering performance, then steering assistance power is maintained, but the normal controller may overheat and be damaged

Engineering Contradiction:
Improvesteering assistance powerVSAvoidcontroller temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

When a controller failure is detected, the system applies a command current that exceeds the normal operating current (partial excessive action) to maintain steering assistance power, but implements a preset application pattern that limits the duty cycle or duration of current application. This prevents the normal controller from overheating while still providing sufficient steering power during critical situations.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the command current parameters (magnitude, duration, or duty cycle) based on the operational status of controllers. When one controller fails, the remaining normal controller adjusts current parameters to provide adequate steering assistance while preventing thermal damage through reduced duty cycle or pulsed application. This parameter adjustment resolves the contradiction between maintaining power and controlling temperature.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If command current is reduced to prevent overheating when a controller fails, then controller damage is prevented, but steering response time may be delayed

Engineering Contradiction:
Improvecontroller overheating preventionVSAvoidsteering response time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system uses periodic or pulsed command current application with optimized timing to minimize steering response delay while preventing controller overheating. The preset application pattern is designed to provide sufficient current during critical steering moments while allowing thermal management during less critical periods, thus resolving the contradiction between response time and temperature control.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12589796B2Steering assistance system, steering control device, and steering control method
Publication Date: 2026.03.31 HL MANDO CORP
  • US12589796B2 patent drawing
  • US12589796B2 patent drawing
  • US12589796B2 patent drawing

AI summary

The present disclosure relates to a steering assistance system, a steering control device, and a steering control method. Specifically, the steering control device according to the present invention calculates a target rack stroke on the basis of steering information input by a driver and calculates a target instruction current according to the target rack stroke, wherein different instruction currents are calculated depending on whether other steering control devices fail, and are applied to a steering motor according to predetermined application patterns.