Steering Column Assembly Ball Decoupling Mechanism

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Solution Overview

Problem

In autonomous vehicles, a rotating driver interface can cause confusion, inconvenience, or harm during autonomous driving mode, as existing systems fail to effectively decouple the steering wheel from the steering actuator, leading to potential safety issues.

Innovation Solution

A steering column assembly that includes a steering wheel and a steering shaft with an annular recess and pocket system, allowing the steering wheel to transition between a rotationally coupled and decoupled condition using a plurality of balls, enabling the steering wheel to remain stationary during autonomous driving mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the steering wheel is decoupled from the steering shaft during autonomous driving mode, then driver safety and clarity are improved, but the complexity of the steering column assembly increases

Engineering Contradiction:
Improvedriver safetyVSAvoidsteering column assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The steering column assembly is segmented into distinct functional components: a steering shaft with ball retaining structures, a coupler shaft with ball cage, and multiple balls that act as coupling elements. This segmentation allows the steering wheel to be decoupled from the steering shaft when needed, improving safety by preventing unintended rotation during autonomous mode, while maintaining a manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple balls serve as intermediary elements between the steering wheel and steering shaft. These balls can be selectively retained in different positions by ball retaining structures, acting as a mediator that enables or disables the rotational connection. This intermediary mechanism provides reliable decoupling for safety while using simple spherical elements rather than complex locking mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the steering wheel remains stationary during autonomous driving mode, then driver confusion is reduced, but the ease of operation decreases due to additional decoupling mechanisms

Engineering Contradiction:
Improvedriver confusionVSAvoidsteering wheel operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The steering column assembly employs dynamic ball retaining structures that can transition between different states. The balls can move between being retained in the steering shaft (coupled state) and being released (decoupled state). This dynamic capability allows the system to adapt to different driving modes, keeping the steering wheel stationary during autonomous operation to reduce driver confusion, while enabling easy manual operation when coupled

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ball and ball retaining structure system is designed to be self-actuating through spring mechanisms and geometric constraints. The balls automatically engage or disengage based on the operational state, without requiring additional actuators or complex control systems. This self-service approach maintains ease of operation while achieving the stationary positioning needed to reduce driver confusion during autonomous mode

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10370022B2Steering column assembly for autonomous vehicle
Publication Date: 2019.08.06 STEERING SOLUTIONS IP HOLDING CORP
  • US10370022B2 patent drawing
  • US10370022B2 patent drawing
  • US10370022B2 patent drawing

AI summary

A steering column assembly for an autonomous or semi-autonomous vehicle includes a steering wheel. Also included is a steering shaft selectively coupleable to the steering wheel with a plurality of balls, the steering wheel and the steering shaft transitioning between a rotationally coupled condition and a rotationally decoupled condition, the steering wheel in a rotationally stationary position during the decoupled condition.