Steering Column Bumping Portion Prevents Rising and Wobbling

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Solution Overview

Problem

Existing steering devices with tilting functions struggle to maintain the steering wheel at a desired uppermost position due to weight-induced falling, as the column is not effectively restrained from rising and wobbling after being locked.

Innovation Solution

Incorporating a bumping portion on the column unit that contacts the rear bracket before the lock bolt reaches the upper end of the tilting guide hole, ensuring the column is restricted from rising and wobbling, with an urging member maintaining contact between the lock bolt and the through-hole.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the through-hole inner diameter is set slightly larger than the rod outer diameter to accommodate dimensional variation, then the rod can be easily inserted and assembled, but the column unit cannot be effectively restrained from rising and wobbling after locking

Engineering Contradiction:
Improveassembly easeVSAvoidlocking reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The bumping portion acts as an intermediary element between the column unit and the rear bracket. It provides a dedicated contact point that mediates the interaction between these components, enabling effective restraint of the column unit without requiring a tight fit between the through-hole and rod. This intermediary structure allows the through-hole to remain loose for easy assembly while the bumping portion ensures reliable locking by preventing rising and wobbling motions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the lock bolt abuts onto the upper end inner circumferential edge of the tilting guide hole to restrict column rising, then the column can be locked, but the column may still fall due to weight after locking

Engineering Contradiction:
Improvelocking functionVSAvoidposition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The bumping portion performs a preliminary action by restricting the column unit from rising before the lock bolt reaches its final locked position. By making contact with the rear bracket first, the bumping portion pre-restrains the column unit, preventing it from falling due to weight after locking. This preliminary restraint action complements the lock bolt's function, ensuring both reliable locking and stable position maintenance.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the column unit is restricted from rising by the lock bolt abutting on the tilting guide hole edge, then the uppermost position can be locked, but high surface pressure causes deformation of the rear bracket

Engineering Contradiction:
Improvelocking capabilityVSAvoidrear bracket strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The bumping portion serves as an intermediary contact point between the column unit and the rear bracket, distributing the restraining force. Instead of concentrating high surface pressure at the lock bolt's abutment point on the tilting guide hole edge, the bumping portion provides an additional contact area. This intermediary structure reduces peak surface pressure on the rear bracket while maintaining effective locking capability through the combined action of the bumping portion and lock bolt.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for stable fixation of the steering wheel at the desired uppermost position, preventing wobbling and falling, while minimizing surface pressure to avoid deformation of the rear bracket.

Implementation Method 1

an urging member that is connected to the lock bolt and urges the column unit upward via the lock bolt

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a bumping portion that restricts the column unit from rising by causing the column unit and the rear bracket to come into contact with each other

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10919559B2Steering device
Publication Date: 2021.02.16 YAMADA MANUFACTURING CO LTD
  • US10919559B2 patent drawing
  • US10919559B2 patent drawing
  • US10919559B2 patent drawing

AI summary

A steering device includes a column unit, a front bracket, a lock bolt, a rear bracket provided with a tilting guide hole, and a second urging member. The column unit is provided with a bumping portion that restricts the column unit from rising by coming into contact with the rear bracket before the lock bolt abuts onto an upper end inner circumferential edge of the tilting guide hole in accordance with rotation of the column unit.