Steering Column Fluid Damping for Steer-by-Wire Feedback

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Solution Overview

Problem

Existing steer-by-wire steering systems lack operational reliability due to complex designs, resulting in inadequate damping of the steering shaft, which affects the driver's control and safety.

Innovation Solution

A damping system with a rotatable and stationary element, utilizing a damping fluid between parallel surfaces on the rotatable element, providing proportional or overproportional damping force to the steering shaft's speed, enhancing the steering sensation and incorporating a gearing mechanism for improved damping efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electric motor in generator mode with a bridge circuit is used for damping, then damping torque can be regulated, but the design becomes complicated and operational reliability decreases

Engineering Contradiction:
Improveoperational reliabilityVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the electrical damping system (electric motor in generator mode with bridge circuit) with a purely mechanical damping system using a damping element that generates damping torque through mechanical deformation. This substitution eliminates complex electrical components while maintaining the ability to provide regulated damping torque, thereby improving operational reliability and reducing design complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The damping element's characteristics are designed to change parameters such as damping coefficient and torque output based on operational conditions. The mechanical damping system achieves variable damping torque through physical parameter changes in the damping element itself, replacing the need for electrical regulation circuits while maintaining adaptability to different steering conditions

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If steer-by-wire system is used, then vehicle controllability is maintained, but driver loses realistic steering sensation and safety

Engineering Contradiction:
Improvevehicle controllabilityVSAvoiddriver control safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The mechanical damping element acts as an intermediary between the steering wheel and the electrical steering system. It provides a physical connection that transmits mechanical feedback forces to the driver, creating a realistic steering sensation while the electrical system maintains precise controllability. This intermediary mechanism bridges the gap between manual steering feel and electronic control

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a low-maintenance, pleasant steering experience with enhanced damping, closely mimicking real wheel reactions, improving operational reliability and safety by effectively damping rapid steering movements.

Implementation Method 1

a damping fluid is arranged between the rotatable and the stationary element

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS12179866B2Steering column for a motor vehicle
Publication Date: 2024.12.31 THYSSENKRUPP PRESTA AG
  • US12179866B2 patent drawing
  • US12179866B2 patent drawing
  • US12179866B2 patent drawing

AI summary

A steering column for a motor vehicle having a steering shaft mounted in a steering column tube so as to be rotatable about a longitudinal axis and a damping device. The damping device has an element which is stationary in relation to the steering column tube and a rotatable element which is coupled in terms of rotation to the steering shaft. The rotatable element is rotatable relative to the stationary element about an axis of rotation. A damping fluid is arranged between the rotatable and the stationary element. The steering column thus permits operationally reliable damping of the steering shaft in a steering system. At least two surfaces of the rotatable element are provided, which are parallel to the axis of rotation, are in contact with the damping fluid, and are arranged so as to be spaced apart coaxially from one another.