Steering Column Stiffness via Axial Support Element

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Solution Overview

Problem

Existing adjustable steering columns face limitations in rigidity and natural frequency due to lateral support leading to transverse loads and bending loads on joints, which are difficult to enhance without additional space or material effort.

Innovation Solution

Incorporating a support element that slides between the actuating unit and the side wall, providing axial support to the actuating unit, thereby increasing the rigidity and natural frequency of the steering column without requiring additional installation space or material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the actuating unit is supported laterally by the side walls through joints, then lateral support is provided, but the rigidity and natural frequency are limited due to bending loads on the pivoting lever

Engineering Contradiction:
Improvelateral supportVSAvoidrigidity
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The support element transforms the lateral support mechanism from a bending-based system (pivoting lever) to an axial compression-based system (support element between actuating unit and side wall). This dimensional change in load transmission path eliminates bending moments and dramatically increases rigidity while maintaining lateral support functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support function is extracted from the pivoting lever mechanism and implemented by a dedicated support element. This separation allows the pivoting lever to focus on rotation while the support element handles lateral positioning, reducing bending loads and increasing overall system rigidity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If additional material or structural reinforcement is added to increase rigidity, then natural frequency increases, but installation space is required

Engineering Contradiction:
ImproverigidityVSAvoidinstallation space
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The support element serves multiple functions: it provides lateral support, prevents lateral displacement, and increases rigidity without requiring additional installation space. By integrating these functions into a single compact component, the solution avoids the space requirements of traditional reinforcement methods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The support element utilizes the existing lateral space between the actuating unit and side walls efficiently. By transforming the support mechanism to use axial compression rather than bending, it achieves high rigidity without requiring additional volume or installation space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the rigidity and natural frequency of the steering column, allowing for improved lateral support without additional space or material, ensuring a more stable and efficient steering mechanism.

Implementation Method 1

a support element (8) which is supported in a sliding manner between the actuating unit (2) and a side wall (35)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3601013B1Adjustable steering column for vehicle
Publication Date: 2021.05.05 THYSSENKRUPP AG
  • EP3601013B1 patent drawingFigure 1~2
  • EP3601013B1 patent drawingFigure 3~4
  • EP3601013B1 patent drawingFigure 5~7

AI summary

The present invention relates to an adjustable steering column (1) for a motor vehicle, comprising a actuating unit (2), in which a steering shaft (22) is mounted to rotate about a longitudinal axis (L), and a support unit (3), which has two downwardly projecting lateral cheeks (33, 34) that are opposite each other transverse to the longitudinal axis (L), between which lateral cheeks the actuating unit (2) is arranged to be displaced in the vertical direction (H), wherein a motorised adjustment drive (7) has an adjusting lever (5) that is pivotally mounted in an articulation (6) on the actuating unit (2) and on the support unit (3) about a pivot axis (61) extending transverse to the longitudinal axis (L), wherein at least one articulation (6) has a joint pin (64) that is mounted in a bearing bore (51) of the adjusting lever (5). To achieve a higher stiffness and natural frequency at low additional effort, the invention proposes that at least one joint pin (64) has a support element (8) that is supported in a sliding manner between the actuating unit (2) and a lateral cheek (33, 34).