Steering Controller Axle Dynamics Compensation

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Solution Overview

Problem

Current steering systems with electric steering assistance do not account for front axle dynamics, leading to instability and loss of steering feel, requiring unstable parameterization of the steering controller without knowledge of these dynamics.

Innovation Solution

A method that determines a compensation value based on a model to actively compensate for front axle dynamics by using information about rack travel, which is derived from conventional sensors, allowing for improved control without more expensive solutions like stiffer ball screw drives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional electric steering assistance is used without considering front axle dynamics, then the steering system is simpler to implement, but the system becomes unstable and loses steering feel

Engineering Contradiction:
Improvesteering system structureVSAvoidsteering stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control method calculates a compensation value based on a model of front axle dynamics before the actual steering action occurs. This preliminary compensation is integrated into the setpoint variable for steering assistance, allowing the system to pre-correct for expected dynamic effects rather than reacting to instability after it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from measured values (rotor position, torque on torsion bar, angular positions) to continuously update the compensation value. A Kalman filter processes sensor fusion data to determine rack travel information, which feeds back into the compensation calculation, creating a closed-loop control system that maintains stability.

Inventive Principle:
Principle #23Feedback

2Reliability

If the steering controller is parameterized to be stable with unknown front axle dynamics, then the system is more stable, but the control response is slower and less precise

Engineering Contradiction:
Improvesteering stabilityVSAvoidcontrol response speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

By pre-calculating the compensation value based on the model and current state, the system prepares the correct control adjustment before disturbances fully manifest, enabling faster response without sacrificing stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the setpoint variable by adding the compensation value, which changes parameters of the control signal based on real-time rack travel information and model predictions, allowing adaptive response to varying dynamic conditions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If stiffer connection of ball screw drive is used to achieve more robust control, then the control system becomes more stable, but the system cost increases

Engineering Contradiction:
Improvecontrol robustnessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical stiffening solutions (stiffer ball screw connections) with a control-based approach. The compensation value calculated from the model and sensor data substitutes for mechanical reinforcement, achieving the same stability goal through software/control algorithms rather than hardware modifications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The compensation value acts as an intermediary that mediates between the steering input and the actual steering assistance output. This virtual compensation mechanism achieves robust control without requiring physical modifications to the mechanical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11459023B2Method for controlling a steering system having electric steering assistance
Publication Date: 2022.10.04 ROBERT BOSCH GMBH
  • US11459023B2 patent drawing
  • US11459023B2 patent drawing

AI summary

The disclosure relates to a method and to a device for controlling a steering system and to a steering system having electric steering assistance, wherein a reference variable for the steering assistance is predefined by a steering controller, the steering system is controlled as a function of the reference variable, a compensation value to compensate for a dynamic behavior of an axle steered by the steering system is determined on the basis of a model, the reference variable is determined as a function of the compensation value. The disclosure further relates to a method and to a device for emulating dynamics of the steered axle.