Steer-by-Wire Steering Damper With Variable Feedback Torque

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Solution Overview

Problem

Traditional steer-by-wire steering systems lack an accurate feedback torque profile, as passive dampers provide a constant feedback torque that does not accurately represent the road feel experienced with mechanical connections.

Innovation Solution

A damper design where the total surface area subject to viscous coupling by damping fluid varies with the angle of rotation of the steering wheel, altering the resistance to rotation and thus the feedback torque.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a passive damper is used to provide feedback torque in a steer-by-wire system, then the system structure is simple, but the feedback torque is substantially constant throughout the steering wheel rotation range and does not accurately represent road feel

Engineering Contradiction:
Improvedamper structureVSAvoidfeedback torque accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies the dynamics principle by making the shear surface area between the rotor and stator variable rather than constant. As the steering wheel rotates, the overlapping area between the rotor shear surface and stator shear surface changes dynamically, causing the viscous damping torque to vary with steering angle. This dynamic variation accurately simulates the road feel characteristics that would be experienced in a mechanical steering system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the effective shear surface area parameter throughout the steering rotation range. The damping torque is directly proportional to the shear surface area, so by designing the rotor and stator with specific geometric profiles, the shear area parameter changes as a function of steering angle, thereby producing a feedback torque profile that accurately represents road conditions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the total surface area of shear surfaces is varied with steering wheel rotation angle, then an accurate feedback torque profile is achieved, but the damper structure becomes more complex

Engineering Contradiction:
Improvefeedback torque accuracyVSAvoiddamper structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent achieves variable shear surface area through dynamic geometric configuration of the rotor and stator components. The rotor includes a shear surface with a specific profile, and the stator includes a corresponding shear surface, such that their overlapping area varies naturally as the rotor rotates relative to the stator. This dynamic interaction produces the desired variable feedback torque without requiring complex control mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces complex mechanical feedback mechanisms with a viscous damping system. Instead of using mechanical linkages or variable geometry mechanisms to adjust feedback torque, the invention uses the fluid dynamic properties of viscous damping fluid between variable-area shear surfaces. This substitution achieves accurate road feel simulation while maintaining relatively simple structural implementation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides an improved feedback torque profile that accurately simulates road feel by varying the drag force on the rotor as the steering column rotates, enhancing driver experience in steer-by-wire vehicles.

Implementation Method 1

a damper comprising: a housing defining a volume for receipt of a damping fluid; a stator within the housing and rotatably fixed relative to the housing; and a rotor within the housing, the rotor being coupled with the steering column and rotatable therewith; wherein each of the stator and rotor comprises a shear surface, the shear surfaces of the stator and the rotor being positioned adjacent one another to generate a resistance to rotation of the rotor when the housing contains damping fluid

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS20240270302A1Steering assembly for a vehicle
Publication Date: 2024.08.15 ZF AUTOMOTIVE UK LTD
  • US20240270302A1 patent drawing
  • US20240270302A1 patent drawing
  • US20240270302A1 patent drawing

AI summary

A steering assembly for a steer-by-wire vehicle comprises a rotatably mounted elongate steering column configured for attachment of a steering member at one end, the steering column being rotatable about its longitudinal axis in either direction from a straight-ahead position. The steering assembly further comprises a damper having a housing defining a volume for receipt of a damping fluid; a stator within the housing and rotatably fixed relative to the housing; and a rotor within the housing, the rotor being coupled with the steering column and rotatable therewith. Each of the stator and rotor comprises a shear surface, the shear surfaces of the stator and the rotor being positioned adjacent one another to generate a resistance to rotation of the rotor when the housing contains damping fluid; and the total surface area of the shear surfaces of the stator and the rotor positioned adjacent one another which generates the resistance to rotation of the rotor varies as the steering column is rotated from the straight-ahead position.