Steering Column Adjustment Drive Elastic Bearing Preloading

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Solution Overview

Problem

Existing steering column adjustment drives for motor vehicles suffer from low running smoothness and increased wear due to inadequate bearing arrangements, which fail to maintain optimal axial pressure under varying operating conditions and wear over time.

Innovation Solution

The adjustment drive incorporates axially resilient outer bearing rings supported by elastic preloading elements, which apply a predetermined preloading force to maintain uniform axial pressure and prevent bearing play, ensuring smooth operation and reduced wear through elastic preloading and damping of torque peaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional bearing arrangements are used in the adjustment drive, then the structure is simple, but running smoothness deteriorates and wear increases due to inadequate axial pressure maintenance

Engineering Contradiction:
Improverunning smoothnessVSAvoidwear resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary action by preloading the bearing rings with elastic preloading elements before operation begins. The preloading force is applied in advance to ensure optimal contact pressure between bearing surfaces, preventing bearing play and ensuring smooth operation from the start of operation while reducing initial wear.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamics by using elastic preloading elements that can dynamically adjust to varying operating conditions. The elastic elements maintain consistent preloading force despite thermal variations and wear over time, adapting the bearing arrangement to changing conditions while maintaining running smoothness and reducing wear.

Inventive Principle:
Principle #15Dynamics

2Reliability

If rigid bearing support is used, then structural simplicity is maintained, but bearing play increases under thermal variations and wear

Engineering Contradiction:
Improveaxial pressure consistencyVSAvoidbearing arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by transitioning from rigid bearing support to elastic preloading. The elastic preloading elements change the physical state of the bearing arrangement from rigid to compliant, allowing dynamic adjustment of preloading force to maintain optimal contact pressure under varying temperature and wear conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining rigid bearing rings with elastic preloading elements. This composite approach integrates the load-bearing capability of rigid components with the adaptive properties of elastic materials, maintaining axial pressure consistency while managing thermal variations and wear.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If elastic preloading elements are introduced, then running smoothness and axial pressure consistency improve, but device complexity increases

Engineering Contradiction:
Improverunning smoothnessVSAvoidbearing arrangement complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The elastic preloading elements apply preliminary action by pre-compressing the bearing rings before operation. This preliminary preloading ensures optimal contact pressure is established in advance, improving running smoothness from the start of operation while the elastic nature of the elements allows for simple integration into the existing bearing arrangement.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances running smoothness and reduces wear by maintaining consistent axial pressure and stiffness, even under thermal variations and wear, thereby improving the overall performance and longevity of the steering column adjustment drive.

Implementation Method 1

an outer bearing ring (93) is supported in an axially resilient manner at the bearing housing (63) by way of an elastic preloading element (94), which exerts a preloading force that axially braces the two outer bearing rings (93) against one another

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

maintaining consistent axial pressure and stiffness, even under thermal variations and wear

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10654509B2Adjustment drive for a steering column, steering column that is adjustable by motor for a motor vehicle and method for setting a bearing arrangement of an adjustment drive
Publication Date: 2020.05.19 THYSSENKRUPP PRESTA AG
  • US10654509B2 patent drawing
  • US10654509B2 patent drawing
  • US10654509B2 patent drawing

AI summary

An adjustment drive for a steering column adjustable by motor includes a threaded spindle with an axis. The threaded spindle engages in a spindle nut, a drive unit and a gear wheel connected to the spindle nut or the threaded spindle for rotation therewith, which is driveable to rotate about the axis by the drive unit and rotatably mounted about the axis in a bearing housing in an arrangement between two outer bearing rings axially supported at the bearing housing. The outer bearing rings each have, on their facing sides, a circumferential outer bearing face coaxial to the axis, the outer bearing face in each case lying opposite a bearing face on the end side at the gear wheel. At least one outer bearing ring is axially resiliently supported at the bearing housing by an elastic preloading element that axially braces the two outer bearing rings together.