Steering Apparatus Dual Motor Facing Arrangement

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Solution Overview

Problem

Conventional steering apparatuses with electric motors face a challenge in size reduction due to the large size of the electric motor required to rotate the steering shaft directly, leading to increased dimensions of the speed reduction mechanisms.

Innovation Solution

The use of a pair of electric motors with speed reduction mechanisms arranged to face each other, allowing for adjacent placement and reducing the size of the speed reduction mechanisms along the rotation axis of the steering shaft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single electric motor directly rotates the steering shaft, then the steering control is simple, but the size of the electric motor becomes large

Engineering Contradiction:
Improvesteering control structureVSAvoidelectric motor size
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The single electric motor is divided into two smaller electric motors that face each other. Each motor is connected to the steering shaft through its own speed reduction mechanism, allowing the motors to be more compact while collectively providing the required steering torque.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two electric motors are arranged in a facing configuration along the rotational axis of the steering shaft, utilizing the axial dimension to reduce the overall footprint. This arrangement allows the speed reduction mechanisms to be positioned adjacently, compacting the structure in the radial direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the electric motor size is reduced, then the overall apparatus becomes more compact, but the speed reduction mechanisms increase in size along the rotation axial direction

Engineering Contradiction:
Improveelectric motor sizeVSAvoidspeed reduction mechanism length in axial direction
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The two speed reduction mechanisms are positioned adjacently along the rotational axis, merging their spatial occupation into a compact arrangement. This facing configuration allows the mechanisms to share the axial space efficiently, preventing excessive length in any single direction.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If a pair of electric motors with speed reduction mechanisms are arranged adjacently, then the axial size is reduced, but the device complexity increases

Engineering Contradiction:
Improvespeed reduction mechanism length in axial directionVSAvoidmotor and mechanism configuration
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The two electric motors are positioned asymmetrically to face each other rather than being arranged in a conventional linear or radial configuration. This asymmetric facing arrangement optimizes the spatial relationship between the motors and their speed reduction mechanisms, achieving compactness while managing complexity through intentional geometric design.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12122463B2Steering apparatus
Publication Date: 2024.10.22 KNORR BREMSE COMMERCIAL VEHICLE SYSTEMS JAPAN LTD
  • US12122463B2 patent drawing
  • US12122463B2 patent drawing
  • US12122463B2 patent drawing

AI summary

A steering apparatus includes first and second electric motors that rotate a steering shaft via speed reduction mechanisms, and the motors being disposed to face each other. The first electric motor, a first motor pulley, a second motor pulley and the second electric motor are arranged in order in a rotation axis direction. When a first system electric actuator (including a first nut and the first electric motor) and a second system electric actuator (including a second nut and the second electric motor) are provided to the common steering shaft, in a first axis direction, the first and second nuts can be arranged close to each other, reducing sizes of the peripheries of the nuts.