Steering End-Position Updating for End Strike Relaxation Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electric power steering systems (EPS) face challenges in accurately determining the end position corresponding angles, leading to insufficient reduction of end strike impact due to deviations between stored and actual angles, especially after vehicle repairs.

Innovation Solution

A steering control device that includes an electronic control unit to detect absolute steering angles, compute current command values for motor torque, and execute end strike relaxation control by updating end position corresponding angles based on restriction position determination angles, thereby reducing deviations and improving vehicle performance during sharp turns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If end strike relaxation control is executed using stored end position corresponding angles, then the impact of end strike is reduced, but the stored angles may deviate from actual end angles causing insufficient torque reduction

Engineering Contradiction:
Improveend strike impactVSAvoidaccuracy of end position corresponding angle
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system performs preliminary action by detecting and storing restriction position determination angles when the steered shaft actually contacts the housing during normal operation. These detected angles are then used to correct the stored end position corresponding angles, ensuring they accurately reflect actual end positions before subsequent end strike relaxation control is executed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by continuously monitoring the absolute steering angle and comparing it with the stored end position corresponding angles. When deviation is detected between stored angles and actual restriction positions, the system feeds back correction information to update the stored angles, creating a closed-loop system that maintains accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the end position corresponding angle is updated based on restriction position determination angle, then deviation is reduced, but additional control complexity is introduced

Engineering Contradiction:
Improveaccuracy of end position corresponding angleVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system applies self-service by automatically detecting restriction positions during normal steering operations and autonomously updating its own end position corresponding angles without requiring external calibration procedures or manual intervention. The electronic control unit performs both the detection and update functions using existing sensors and processors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses partial action by selectively updating only those end position corresponding angles that show deviation beyond a predetermined threshold, rather than continuously updating all angles. This approach reduces computational overhead while maintaining sufficient accuracy for end strike relaxation control.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If the steered shaft is constrained to prevent end strike, then housing damage is prevented, but vehicle performance during sharp turns is impaired

Engineering Contradiction:
Improvehousing damage from end strikeVSAvoidvehicle turning performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system changes the parameter of motor torque dynamically based on the detected end separation angle. When the steering angle approaches the end position corresponding angle, the motor torque is gradually reduced to prevent end strike. However, when restriction position determination indicates actual end contact, the system updates the reference angles to allow future excursions that maintain safe margins without unnecessarily limiting turning performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system applies dynamics by making the end position corresponding angles adaptive rather than fixed. The angles are continuously refined based on actual operational data from restriction position determination, allowing the control parameters to evolve with usage patterns and maintain optimal balance between protection and performance.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11975772B2Steering control device
Publication Date: 2024.05.07 JTEKT CORP
  • US11975772B2 patent drawing
  • US11975772B2 patent drawing
  • US11975772B2 patent drawing

AI summary

A steering control device includes an electronic control unit that stores an end position corresponding angle. The electronic control unit is configured to execute end strike relaxation control, to execute partial release control in a case where turning of a vehicle is attempted during execution of the end strike relaxation control, to make a non-following determination and acquire a release-time restriction position determination angle that corresponds to the absolute steering angle detected at a time when the electronic control unit determines that the movement of the steered shaft is restricted, and to permit update of the end position corresponding angle based on the release-time restriction position determination angle, and update the end position corresponding angle in a case where the update of the end position corresponding angle is permitted.