Steering Unit Side Mirror Folding Mechanism

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Solution Overview

Problem

Existing steering units for vehicles, particularly electric scooters, face challenges in achieving a compact folding design while ensuring the side mirror remains securely attached, as ball joints can loosen or change position when driving over uneven terrain.

Innovation Solution

A steering unit with a side mirror housing connected to a holding arm that is rotatably attached to the handle, allowing the mirror to pivot and fold from a lower to an upper position, using a swivel joint with half-shells and a prestressed screw connection to maintain stability and prevent unintentional movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a ball joint is used to connect the side mirror to the handlebar, then the side mirror can be easily adjusted and installed, but the side mirror becomes loose or changes position when driving over uneven terrain

Engineering Contradiction:
Improveease of mirror adjustment and installationVSAvoidmirror position stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a dynamic connection system where the holding arm can rotate relative to the handlebar via a swivel joint, allowing the mirror to adapt to vibrations and terrain changes while maintaining secure attachment. The rotatable connection absorbs dynamic forces from uneven terrain, preventing the mirror from becoming loose while still allowing intentional adjustment when needed.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the side mirror is positioned in the traditional location above the handlebar, then the mirror provides good viewing angle, but the packing size increases when folding the scooter

Engineering Contradiction:
Improvemirror viewing angleVSAvoidpacking size when folded
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent relocates the side mirror from the traditional horizontal position above the handlebar to a vertical position below it, utilizing the vertical dimension for mirror placement. This dimensional change allows the mirror to be folded inward along with the handlebar, significantly reducing the packing volume when the scooter is folded for storage or transport.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the holding arm is made rigid to prevent mirror movement, then the mirror position remains stable, but the mirror cannot adapt to vibrations from uneven ground

Engineering Contradiction:
Improvemirror position stabilityVSAvoidvibration impact from uneven terrain
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a swivel joint as an intermediary element between the handlebar and the holding arm. This intermediary component serves as a buffer that absorbs vibrations from uneven terrain through controlled rotational movement, while still maintaining sufficient stability to prevent the mirror from becoming loose during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for a space-saving folded position and prevents the side mirror from loosening or changing position, ensuring it remains functional and securely attached during folding and operation, enhancing safety and convenience.

Implementation Method 1

a swivel joint with half-shells and a prestressed screw connection to maintain stability and prevent unintentional movement

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a swivel joint with half-shells and a prestressed screw connection to maintain stability

Methodology Applied
Scientific EffectMechanical Fastener: Mechanical Fastener

Data Source

PatentEP3554931B1Steering unit for a vehicle and a vehicle, in particular an electric scooter
Publication Date: 2020.12.09 UJET SA
  • EP3554931B1 patent drawingFigure 1~2
  • EP3554931B1 patent drawingFigure 3a~3b
  • EP3554931B1 patent drawingFigure 3c~4

AI summary

The invention relates to a steering unit (10) for a vehicle, said steering unit comprising two handles (25) and at least one side mirror (30) having a mirror housing (35) which is connected to a supporting arm (40). According to the invention, the supporting arm (40) is fixed in a rotatably moveable manner to one of the two handles (25) such that the side mirror (30) can be pivoted and/or folded from a folded-in first position below the horizontal longitudinal axis (HL) of the handle (25) into a folded-out second position above the horizontal longitudinal axis (HL) of the handle (25).