Electric Power Steering Motor Vertical Overlap with Battery

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Solution Overview

Problem

All-terrain vehicles face a challenge in maintaining a compact vehicle width while achieving a long vertical wheel stroke, as existing designs that mount electric power steering units can restrict wheel travel due to the placement of electric motors and batteries.

Innovation Solution

The electric motor of the power steering unit is positioned to overlap vertically with the battery, which is placed above the front wheels, allowing for a compact vehicle width without impeding the vertical wheel stroke, and the front wheels do not need to be positioned outward to maintain this stroke.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the electric power steering unit is mounted with the electric motor positioned to overlap the battery in the vertical direction, then the vehicle width remains compact, but the vertical wheel stroke may be restricted

Engineering Contradiction:
Improvevehicle widthVSAvoidvertical wheel stroke
Core Design Contradiction:
Length of stationary objectVSLength of moving object

Solution Approach 1:

The electric motor of the power steering unit is positioned to overlap the battery in the vertical dimension rather than horizontally. This dimensional reorganization allows both components to coexist within the same vertical space above the front wheels, achieving a compact vehicle width while preserving adequate vertical wheel stroke for off-road performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8177008B2All-terrain vehicle with improved power steering unit
Publication Date: 2012.05.15 YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
  • US8177008B2 patent drawing
  • US8177008B2 patent drawing
  • US8177008B2 patent drawing

AI summary

A vehicle is provided with a front hood 33 that covers, from above, the front of the front panel 5, a battery 49 provided below the front hood 33, where at least the top of the battery is positioned above the top 3a of the front wheels 3 when in a stationary state, an electric power steering unit 40 that is provided under the front hood 33, having an electric motor 40a disposed so that at least a portion thereof overlaps at least a portion of the battery 49 vertically, and an electric power steering control device 50 that is connected to the battery 49 and the electric motor 40a.