Steering Rod Axial Displacement Inhibition via Motor Torque

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Solution Overview

Problem

Existing steering mechanisms for motor vehicles face challenges with additional components like step-down gear-trains and blocking elements, which increase weight, cost, and space usage, while high-efficiency movement threads can lead to uncontrolled wheel steering angle changes during faults due to low inhibition.

Innovation Solution

A method using an electric motor coupled with a high-efficiency movement thread, such as a spherical or roller thread, to displace the steering rod along its axis, combined with detent and self-induced torques from the electric motor to inhibit or block axial displacement, ensuring controlled wheel steering angles, even during faults or high loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a step-down gear-train is added to prevent retro-driving, then self-inhibition is achieved, but device complexity, weight, and cost increase

Engineering Contradiction:
Improveself-inhibitionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the step-down gear-train from the steering mechanism, retaining only the essential components. The movement thread is designed to provide the necessary self-inhibition without requiring additional gear reduction stages, thereby simplifying the overall device structure while maintaining the reliability of preventing retro-driving.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical step-down gear-train system with a optimized movement thread design. Instead of using complex mechanical gear reduction to achieve self-inhibition, the solution substitutes a carefully designed thread geometry that provides the necessary mechanical advantage and self-locking properties directly, reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a blocking element is added to prevent axial displacement, then steering rod stability is improved, but device complexity, weight, and cost increase

Engineering Contradiction:
Improvesteering rod stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the separate blocking element from the steering mechanism and integrates the stabilization function directly into the movement thread design. The thread geometry itself provides the blocking effect through its self-inhibiting properties, eliminating the need for additional blocking components and simplifying the device structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the functions of the movement thread and the blocking element into a single integrated component. The movement thread is designed to simultaneously provide both the steering actuation function and the axial displacement prevention function, thereby reducing device complexity and component count.

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If a high-efficiency movement thread is used, then power requirements are reduced, but inhibition against retro-driving decreases

Engineering Contradiction:
Improvepower requirementsVSAvoidinhibition
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent optimizes the geometric parameters of the movement thread, specifically the thread angle and pitch, to achieve an optimal balance between efficiency and self-inhibition. By carefully selecting these parameters, the thread provides low power requirements while maintaining sufficient mechanical advantage to prevent retro-driving, resolving the contradiction between efficiency and inhibition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different local characteristics to different parts of the movement thread. The thread geometry is designed with varying properties along its length or in different zones to provide high efficiency in the drive direction while maintaining strong self-inhibition in the retro-drive direction, allowing simultaneous optimization of both conflicting requirements.

Inventive Principle:
Principle #3Local quality

4Reliability

If additional components are added to prevent faults, then reliability is improved, but weight and cost increase

Engineering Contradiction:
Improvefault preventionVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent extracts and removes unnecessary additional components from the steering mechanism, retaining only the essential elements needed for fault prevention. By eliminating redundant components while maintaining the core safety functions, the design achieves reliable fault prevention with reduced weight.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent designs components to serve multiple functions simultaneously. The movement thread, for example, provides both the primary steering actuation function and the secondary safety function of preventing retro-driving and axial displacement. This multi-functionality eliminates the need for separate dedicated safety components, thereby reducing overall system weight while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient and compact steering mechanism operation with reduced power requirements, maintaining controlled wheel steering angles and preventing uncontrolled movements during faults or high loads, thereby enhancing vehicle stability and safety.

Implementation Method 1

the displacement of the steering rod can be at least inhibited by a detent torque of the electric motor and/or a self-induced torque of the electric motor

Methodology Applied
Scientific EffectDetent torque:

Implementation Method 2

the displacement of the steering rod can be at least inhibited by a detent torque of the electric motor and/or a self-induced torque of the electric motor

Methodology Applied
Scientific EffectSelf-induced torque:

Implementation Method 3

The electric motor is coupled to the steering rod at least by means of a movement thread, so that when the electric motor rotates the steering rod is displaced in one direction or the other

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 4

due to friction in the movement thread and/or by virtue of the tribology within the movement thread, the low inhibition can depend on the lubricant used

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12195110B2Method and device for operating a steering mechanism of a motor vehicle, and control unit and steering mechanism
Publication Date: 2025.01.14 ZF FRIEDRICHSHAFEN AG
  • US12195110B2 patent drawing
  • US12195110B2 patent drawing
  • US12195110B2 patent drawing

AI summary

A method for operating a steering mechanism (12) of a motor vehicle, wherein a steering rod (27) can be held or displaced along its longitudinal axis (a) by an electric motor (22) so that the wheel steering angle (8, 9) of at least one wheel (5, 6) on at least one vehicle axle (1) can be maintained or changed. When a force (Fext) acts essentially axially on the steering rod (27), displacement of the steering rod (27) is at least inhibited by a detent torque (RM) of the electric motor (22) and/or by a self-induced torque (Msip) of the electric motor. The invention also relates to a device for carrying out the method and to a steering mechanism, which is preferably in the form of a steer-by-wire steering system. A control unit is provided for carrying out the method.