Agricultural Steering System Neutral Rotation Lock

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Solution Overview

Problem

Windrowers with differential steer mechanisms often rotate or turn undesirably while in neutral, which is undesirable for efficient operation and safety.

Innovation Solution

A steering system with a steering wheel sensor, drive selector, and electronic control unit that selectively prevents the steering wheel from rotating the steerable wheels in neutral positions, allowing for multiple neutral steering settings based on operational modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a differential steer mechanism is used in a windrower, then the machine can be steered effectively during operation, but the steering wheel may move with the windrower while in neutral causing unwanted rotation

Engineering Contradiction:
Improvesteering controlVSAvoidunwanted rotation in neutral
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts steering behavior based on the drive selector position. When in neutral, the electronic control unit receives signals from both the steering wheel sensor and drive selector sensor, and only processes steering inputs when the drive selector is in forward or reverse positions, thereby preventing unwanted rotation during neutral operation while maintaining steering control during active driving

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electronic control unit acts as an intermediary between the steering wheel sensor and the actuating device. It filters steering wheel movements based on the drive selector state, allowing steering commands to pass through only when appropriate (forward/reverse) and blocking them when in neutral, thus mediating between operator input and actual wheel movement

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the steering wheel is allowed to rotate freely in neutral, then the operator has flexibility for quick directional changes, but it creates safety risks and operational inefficiency

Engineering Contradiction:
Improvesteering flexibilityVSAvoidoperational safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system provides dynamic steering behavior that adapts to the operational state. In neutral position, steering flexibility is restricted for safety, while in forward/reverse positions, full steering flexibility is restored. This dynamic adjustment ensures safety during neutral operation while maintaining operational versatility when the machine is actively driven

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple neutral steering settings are implemented, then the system can accommodate various operating conditions, but the device complexity increases

Engineering Contradiction:
Improveneutral steering settingsVSAvoidsteering system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electronic control unit performs multiple functions: it processes steering wheel sensor signals, reads drive selector sensor signals, determines operational mode, and controls the actuating device. This multi-functionality allows the system to provide different neutral steering behaviors (locked, free, or restricted) based on operational conditions without requiring separate physical mechanisms for each mode

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11370481B2Steering system for an agricultural vehicle
Publication Date: 2022.06.28 BLUE LEAF I P INC
  • US11370481B2 patent drawing
  • US11370481B2 patent drawing
  • US11370481B2 patent drawing

AI summary

A steering system for an agricultural vehicle that includes a steering wheel, a steering wheel sensor operably connected to the steering wheel, a drive selector having a forward position, a neutral position, and a reverse position, an actuating device configured for being operably connected to the steerable wheels of the agricultural vehicle, and an electronic control unit operably connected to the steering wheel sensor, the drive selector, and the actuating device. The electronic control unit is configured for selectively preventing a rotation of the steering wheel from steering the steerable wheels in the neutral position of the drive selector.