Steering Pinion Elastic Preload for Lower NVH

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle steering systems experience noise, vibration, and harshness (NVH) due to axial movements of the pinion relative to the housing, which are not effectively dampened.

Innovation Solution

Incorporation of an elastic element compressed in a recess between the pinion and the shaft, applying an axial force to the pinion that dampens its axial movements relative to the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional steering system design is used, then the structure is simple, but axial movements of the pinion cause noise, vibration, and harshness

Engineering Contradiction:
ImproveNVH (noise, vibration, and harshness)VSAvoidsteering system structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

An elastic element is introduced as an intermediary component between the pinion and the housing. This elastic element absorbs axial movements of the pinion through its compliance, acting as a mediator that isolates the source of vibration from the housing, thereby reducing NVH without requiring fundamental changes to the steering system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic element is pre-installed in a compressed state within a recess between the pinion and the housing. This beforehand cushioning arrangement ensures that the pinion's axial movements are dampened from the outset, preventing noise and vibration before they can propagate through the housing

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic element effectively reduces NVH in the steering system by dampening axial movements of the pinion, without the need to increase the bearings' preload or torque-to-rotate value.

Implementation Method 1

An elastic element compressed in the recess between the pinion and the shaft. The elastic element applies an axial force to the pinion that dampens axial movements of the pinion relative to the housing.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The elastic element applies an axial force to the pinion that dampens axial movements of the pinion relative to the housing.

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS20250033691A1Steering system for use in turning steerable vehicle wheels
Publication Date: 2025.01.30 ZF FRIEDRICHSHAFEN AG
  • US20250033691A1 patent drawing
  • US20250033691A1 patent drawing
  • US20250033691A1 patent drawing

AI summary

A steering system for use in turning steerable vehicle wheels includes a steering wheel and a housing. A pinion is in the housing and connected to the steering wheel via a shaft such that rotation of the steering wheel urges the pinion to rotate about an axis relative to the housing. The pinion has a recess. An elastic element is compressed in the recess between the pinion and the shaft. The elastic element applies an axial force to the pinion that dampens axial movements of the pinion relative to the housing.