Steering System with Releasable Connection Means

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing center takeoff rack and pinion steering systems require custom manufacturing for each vehicle make and model, and face challenges in accommodating different vehicle geometries and engine bay constraints, particularly during left-to-right hand drive conversions, and do not provide adequate clearance for exhaust manifolds or aftermarket components.

Innovation Solution

A steering system arrangement with selectively releasable connection means allows for adjustable positioning of steering components, including a pinion housing, center housing, and piston housing, enabling rotation and alignment to suit various vehicle configurations, and incorporates a hydraulic piston assembly for power assistance, allowing for adaptable installation on different vehicles without custom manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional rack and pinion steering system is used, then steering accuracy and response are improved, but the system requires custom manufacturing for each vehicle make and model

Engineering Contradiction:
Improvesteering accuracyVSAvoidcustom manufacturing requirement
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The steering system is divided into separate modular components including a rack assembly, pinion assembly, and mounting brackets. These segments can be independently manufactured to standard specifications and then assembled together, eliminating the need for custom manufacturing while maintaining steering accuracy through precise modular interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering system is designed with universal mounting features and adjustable components that can accommodate multiple vehicle makes and models. The rack and pinion assemblies incorporate standardized mounting patterns and adjustment mechanisms that allow the same basic design to be adapted to different vehicle platforms without custom manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the steering rack position is fixed to accommodate exhaust manifolds, then clearance for exhaust components is maintained, but the system cannot be adapted to different vehicle configurations

Engineering Contradiction:
Improveclearance for exhaust manifoldsVSAvoidadaptability to different vehicle configurations
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The steering rack mounting system incorporates adjustable positioning features including slotted mounting holes and movable mounting brackets that allow the rack position to be dynamically adjusted. This enables the same steering system to be adapted to different vehicle configurations and exhaust manifold arrangements while maintaining adequate clearance through position optimization rather than being fixed to a single location.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If left-hand drive steering systems are converted to right-hand drive, then vehicle configuration is changed, but the steering system geometry becomes incorrect

Engineering Contradiction:
Improvehand drive conversion capabilityVSAvoidsteering geometry
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The steering system incorporates asymmetric mounting options and adjustable linkage lengths that can be configured for either left-hand or right-hand drive applications. The adjustable tie rod ends and positioning features allow the steering geometry to be precisely tuned for the specific hand-drive configuration, maintaining correct steering geometry through adjustment rather than requiring different custom-manufactured components.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a high degree of adjustability, enabling fitment on various vehicle makes and models, including left and right hand drive configurations, and accommodates engine bay components, offering improved steering performance and ease of installation, with the ability to scale for larger vehicles and maintain serviceability by replacing worn parts.

Implementation Method 1

incorporates a hydraulic piston assembly for power assistance

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Data Source

PatentUS9174671B2Steering system arrangement with releasable connection means
Publication Date: 2015.11.03 SCALID PTY LTD
  • US9174671B2 patent drawing
  • US9174671B2 patent drawing
  • US9174671B2 patent drawing

AI summary

This invention relates to a steering system arrangement for a vehicle, the steering system arrangement comprising a first portion providing a steering input, and a second portion providing a steering output, the first and second portions being connected by connection means selectively releasable to permit selection of the relative positioning of the steering input and the steering output. An associated method for retro fitting the steering system arrangement to a vehicle is also disclosed.