Steering System Resonance-Band Limiting Control

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Solution Overview

Problem

Existing steering systems do not adequately address resonance between the steering device and vehicle motion, leading to unexpected vehicle behavior and instability.

Innovation Solution

A steering system with a controller that calculates a target steering angle and frequency, executing normal control when outside a resonance frequency band and limiting control when within, maintaining the actual steering angle constant, decreasing its value, or shifting it outside the resonance band to prevent resonance-induced vehicle behavior.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If normal steering control is executed without frequency detection, then the steering response is fast and responsive, but resonance occurs between the steering device and vehicle motion causing unexpected vehicle behavior

Engineering Contradiction:
Improvesteering response speedVSAvoidvehicle behavior stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The controller performs preliminary detection of the steering variable frequency before executing steering control. By calculating the frequency in advance and comparing it with the resonance frequency band, the system prepares appropriate control parameters to avoid resonance, thereby preventing unstable vehicle behavior before it occurs while maintaining fast steering response.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously detects the steering variable frequency and uses this feedback to adjust the steering control in real-time. When the detected frequency approaches the resonance frequency band, the controller modifies the control parameters to avoid resonance, creating a closed-loop control system that maintains both responsiveness and stability.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the steering control is adjusted to avoid resonance frequency band, then vehicle behavior stability is improved, but the steering control complexity increases due to frequency detection and conditional control logic

Engineering Contradiction:
Improvevehicle behavior stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system changes the control parameter from a fixed steering angle command to a frequency-adaptive control parameter. By detecting the steering variable frequency and comparing it with the resonance frequency band, the controller dynamically adjusts control parameters to avoid resonance, achieving stability without requiring complex mechanical modifications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of using complex mechanical damping mechanisms or physical modifications to prevent resonance, the system substitutes a computational approach by detecting steering variable frequency and using software-based conditional control logic to avoid resonance frequency band, thereby reducing mechanical complexity while improving stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If the actual steering angle is maintained constant or decreased in limiting control, then resonance is suppressed and vehicle behavior is stabilized, but the steering precision and accuracy are reduced

Engineering Contradiction:
Improvevehicle behavior stabilityVSAvoidsteering angle precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The system applies limiting control only partially by restricting the steering angle to a predetermined value or decreasing its absolute value when resonance is detected, rather than completely blocking the steering input. This partial action is sufficient to suppress resonance and stabilize vehicle behavior while preserving some steering authority and precision.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control system dynamically switches between normal control mode and limiting control mode based on the detected steering variable frequency. When the frequency is outside the resonance band, full steering precision is maintained; when inside the resonance band, limiting control is applied to stabilize vehicle behavior, creating a dynamic adaptation that balances precision and stability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12409885B2Steering system
Publication Date: 2025.09.09 TOYOTA JIDOSHA KK
  • US12409885B2 patent drawing
  • US12409885B2 patent drawing
  • US12409885B2 patent drawing

AI summary

A steering system includes a controller configured to: execute a normal control to control a front-wheel steering device or a rear-wheel steering device based on a target steering angle when a steering-related frequency is determined to fall outside a resonance frequency band; and execute a limiting control when the steering-related frequency is determined to fall within the resonance frequency band. In the limiting control, the controller controls the front-wheel or rear-wheel steering device such that (i) an actual steering angle is constant at a predetermined value, (ii) an absolute value of the actual steering angle gradually decreases from a specific value, (iii) a frequency of the actual steering angle falls outside the resonance frequency band, or (iv) the absolute value of the actual steering angle is less than an absolute value of the latest value of a target extreme value that is an extreme value of the target steering angle.