Steering Servoassistance Compensation for Transmission Error

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Solution Overview

Problem

The existing steering systems in road vehicles suffer from transmission errors due to non-straight transmission lines, leading to variations in steering effort and reduced driving sensitivity, which are difficult to mitigate without imposing geometrical constraints that increase design and assembly complexity and cost.

Innovation Solution

A method and unit that utilize a servomechanism with an electrical actuator and electronic control unit to apply a variable servoassistance force, adjusting the force needed to turn the steering wheel based on real-time detection of the steering wheel's angular position and torque, thereby compensating for transmission errors without strict mechanical constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a non-straight transmission line is used to connect the steering wheel and steering box, then the design and assembly flexibility is improved, but transmission error increases leading to reduced driving sensitivity

Engineering Contradiction:
Improvedesign flexibilityVSAvoidtransmission accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system measures the actual transmission error through sensors detecting the steering wheel angular position and torque, then feeds this information back to the control unit which calculates compensatory servoassistance forces. This closed-loop feedback mechanism allows the system to adapt to the non-straight transmission line configuration while maintaining accurate steering control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit dynamically adjusts the servoassistance force parameters based on the measured transmission error characteristics. By changing the magnitude and direction of the compensatory force as a function of steering angle and torque, the system optimizes steering accuracy despite the fixed geometric constraints of the non-straight transmission line.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If geometrical constraints are imposed on the transmission line setup to reduce transmission error, then driving sensitivity is improved, but design and assembly complexity increases

Engineering Contradiction:
Improvetransmission accuracyVSAvoiddesign complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces the need for precise mechanical alignment with an electromechanical compensation system. Instead of constraining the transmission line geometry to minimize error, the system uses an electrical actuator and control unit to generate compensatory forces, substituting mechanical precision requirements with electronic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The servomechanism acts as an intermediary between the driver's steering input and the steering box. It introduces a compensatory force that mediates the transmission error, allowing the transmission line to maintain its flexible non-straight configuration while still achieving accurate steering control.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If a servomechanism with electrical actuator is added to compensate for transmission error, then transmission accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetransmission accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The servomechanism is integrated into the existing steering system architecture, serving multiple functions: it provides power assistance during normal operation and simultaneously compensates for transmission errors. This multi-functionality reduces the need for separate compensation mechanisms, thereby limiting the increase in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reduced transmission errors, improving driving sensitivity and perception by compensating for mechanical transmission errors through a servoassistance force, thus optimizing steering without increasing design complexity or cost.

Implementation Method 1

an electrical actuator (16) adapted to apply a variable servoassistance force

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentEP2664515B1A control method and unit for a steering system
Publication Date: 2014.08.06 FERRARI SPA
  • EP2664515B1 patent drawingFigure 1
  • EP2664515B1 patent drawingFigure 2
  • EP2664515B1 patent drawingFigure 3

AI summary

A method and unit (18) to control a steering system (4) for a road vehicle (1), which steering system (4) adjusts the steering angle of the front wheels (2) of the road vehicle (1) by means of a steering wheel (6); in a preliminary design and optimization step, an actual transmission error (εTREAL) is determined, caused by the mechanical structure of a transmission device (7) of the steering wheel which mechanically connects a steering wheel (6) to a steering rod (5) mechanically connected to the hubs of the front wheels (2); the current angular position of the steering wheel (6) is measured; and the intensity of the servoassistance force applied by a servomechanism (15) to the steering rod (5) is changed as a function of the current angular position of the steering wheel (6) and as a function of the actual transmission error (εTREAL).