Steering Switch Lever Layout for Irregular Steering Wheels

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Solution Overview

Problem

In autonomous vehicles, irregularly-shaped steering units pose operability challenges due to varying distances of switches from the steering unit as it rotates, making it difficult to find and operate the switches effectively.

Innovation Solution

A lever-type switch device with a switch body attached to and rotating integrally with the irregularly-shaped steering unit, featuring a lever unit held pivotally about the switch body, including a lever shaft and a T-shaped lever head that extends in a direction intersecting the steering shaft, ensuring consistent switch accessibility regardless of the steering unit's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an irregularly-shaped steering unit is used to allow autonomous vehicle operation, then the steering unit can have a non-circular design according to user preference, but the distance from the switch to the steering unit varies with rotation angle making the switch difficult to find and operate

Engineering Contradiction:
Improvesteering unit shape customizationVSAvoidswitch accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The switch body is integrated with the irregularly-shaped steering unit, forming a unified structure where the switch body rotates together with the steering unit. This merging ensures that the switch maintains a fixed positional relationship with the steering unit, solving the accessibility problem while preserving the customized shape.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lever unit is designed to extend in a direction intersecting the rotary shaft of the irregularly-shaped steering unit, creating a spatial arrangement where the lever head's dimension is larger than the arm's diameter. This dimensional configuration ensures consistent accessibility from multiple angles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If the switch body is attached to and rotated integrally with the irregularly-shaped steering unit, then the positional relationship remains consistent, but the lever unit must be designed with specific geometric dimensions to ensure operability

Engineering Contradiction:
Improvepositional relationship consistencyVSAvoidlever unit geometry
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The lever unit is designed with non-uniform geometry where the lever head has a dimension larger than the arm's diameter. This local differentiation optimizes the operational interface at the lever head while keeping the connecting arm compact, balancing accessibility with integrated design.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the lever head has a dimension larger than the diameter of the arm, then operability is improved through easier identification and operation, but the overall device size increases

Engineering Contradiction:
Improvelever operation easeVSAvoidswitch device size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The lever unit is designed with non-uniform geometry where the lever head has a dimension larger than the arm's diameter. This local differentiation optimizes the operational interface at the lever head while keeping the connecting arm compact, balancing accessibility with integrated design.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11878731B2Switch device
Publication Date: 2024.01.23 KK TOKAI RIKA DENKI SEISAKUSHO
  • US11878731B2 patent drawing
  • US11878731B2 patent drawing
  • US11878731B2 patent drawing

AI summary

A switch device includes a switch body, which is attached to and rotated integrally with an irregularly-shaped steering unit, and a lever unit, which is held pivotally about a switch body. The lever unit includes a lever shaft including a base, which extends in a direction intersecting the steering shaft, and an arm, which is formed integrally with the base and extends in a direction that differs from the direction in which the base extends. The lever unit also includes a lever head at the distal end of the lever shaft, and the lever head extends from the lever shaft in the width direction, which intersects an axial direction.