Steering System Automated Manual Mode Transition

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Solution Overview

Problem

Current electromechanically assisted steering systems in motor vehicles face challenges in seamlessly transitioning from automated to manual driving modes, particularly at high speeds, where drivers struggle to operate the steering wheel during bends and need to quickly resume control.

Innovation Solution

A method and system that utilize a steering wheel actuator unit, a front-axle actuator unit, and a control unit to determine driver intent through variables like gripping force, torque, and rotational angle, allowing seamless and rapid switching between automated and manual control without requiring button presses or wheel repositioning, using fuzzy logic to process data from sensors and other vehicle systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the steering wheel is moved into a predefined static position during automated driving, then the driver can operate input means on the steering wheel more easily, but the driver cannot quickly resume manual control when needed

Engineering Contradiction:
Improveease of operating input meansVSAvoidtime to resume manual control
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The steering wheel position is made dynamic rather than static. During automated driving, the steering wheel can be held in a comfortable position for the driver, but when the driver applies torque or gripping force indicating intent to take control, the system dynamically adjusts the steering wheel position to match the front wheel position, enabling immediate manual control without mechanical resistance or repositioning delays

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces traditional mechanical steering connections with an electromechanical system. Sensors detect driver intent through torque and gripping force, and actuators electronically adjust the steering wheel position to match front wheel position. This substitution of mechanical coupling with electronic control allows seamless transition between automated and manual modes without mechanical friction or repositioning requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the driver has to press push button keys or pull the steering wheel toward himself to switch from automated to manual driving, then system switching is explicit and controlled, but the switching process is delayed and requires additional driver actions

Engineering Contradiction:
Improvecontrolled mode switchingVSAvoidspeed of mode transition
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system automatically detects driver intent to take control through sensors measuring torque and gripping force on the steering wheel. When the driver applies force indicating intent to steer, the system self-activates manual mode without requiring separate button presses or explicit commands. The driver's natural steering input serves as both the detection signal and the control input, enabling immediate mode transition

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors steering wheel torque and gripping force as feedback signals. When these signals exceed predefined thresholds, the control unit interprets this as driver intent and automatically switches from automated to manual mode. This feedback mechanism enables reliable and rapid mode transition based on natural driver behavior

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12091105B2Method for operating a steering system, and steering system
Publication Date: 2024.09.17 ZF AUTOMOTIVE GERMANY GMBH
  • US12091105B2 patent drawing

AI summary

A method for operating a steering system includes the steps of: (1) acquiring a variable at least during the partially automated driving; (2) determining whether or not the driver wishes to control the vehicle manually using a variable; (3) ending the partially automated driving and converting steering movements applied by the driver into steering movements of the motor vehicle via a front-axle actuator unit irrespective of the current rotational angle of the steering wheel, if the driver wishes to control the vehicle manually. The variable acquired during partially automated driving may be any of the following: a driver gripping force applied to the steering wheel, a driver torque applied to the steering wheel, deflection of the steering wheel, a gradient of the driver gripping force to the steering wheel, a gradient of the driver torque applied to the steering wheel, and deflection gradient of the steering wheel.