Steering System Torque Adjustment for Actuator Failure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing steering systems fail to ensure operational safety and provide adequate assistance torque, particularly during safety-critical driving situations and actuator path failures, which can lead to loss of vehicle control, especially in heavy vehicles.

Innovation Solution

A method and steering system that dynamically adjust assistance torque by deactivating or reducing it based on driving situations, using two actuator paths where one can take over from the other, ensuring controllability even in failures, and adjusting torque levels based on vehicle speed and steering dynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If assistance torque is permanently reduced to ensure driver control during failures, then vehicle controllability is improved, but steering assistance is insufficient during normal operations

Engineering Contradiction:
Improvevehicle controllabilityVSAvoidsteering assistance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The steering system dynamically adjusts the assistance torque based on real-time monitoring of actuator path status and driving conditions. When both actuator paths are functional, full assistance torque is provided. When one actuator path fails, the system detects this and reduces the assistance torque to a safer level, thereby maintaining driver control while preserving full assistance during normal operations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the torque parameter based on system state. The control unit monitors the functionality of actuator paths and adjusts the assistance torque parameter accordingly - using 100% assistance when both actuators work, and reduced assistance when one fails, thus resolving the contradiction between full assistance and safe control

Inventive Principle:
Principle #35Parameter changes

2Reliability

If assistance torque is reduced to prevent loss of control during actuator failure, then safety is improved, but driver support in critical situations is worsened

Engineering Contradiction:
Improveoperational safetyVSAvoiddriver support
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system applies different quality levels of assistance torque to different driving situations. In normal driving conditions, reduced assistance torque ensures safety. In critical driving situations detected by the control unit, full assistance torque is restored to provide necessary driver support, thus resolving the contradiction between safety and driver support

Inventive Principle:
Principle #3Local quality

3Ease of operation

If 100% assistance torque is provided by second actuator path during first actuator failure, then steering support is improved, but vehicle controllability is worsened due to excessive direction change

Engineering Contradiction:
Improvesteering supportVSAvoidvehicle controllability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Instead of providing 100% assistance torque through the second actuator path (excessive action), the system provides a reduced level of assistance torque (partial action). This partial assistance is sufficient to help the driver with steering but limited enough to prevent excessive direction changes that would compromise vehicle controllability

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10435073B2Method for operating a steering system and steering system
Publication Date: 2019.10.08 ROBERT BOSCH AUTOMOTIVE STEERING
  • US10435073B2 patent drawing
  • US10435073B2 patent drawing
  • US10435073B2 patent drawing

AI summary

The disclosure relates to a method for operating a steering system of a motor vehicle having a power steering system. A support torque is introduced into a steering transmission. A driving situation is determined. The support torque is reduced depending on the driving situation.