Steering Driver Torque Estimation With a Minimal Linear Observer

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Solution Overview

Problem

Existing driver torque estimation methods in steering systems are complex, require extensive tuning, and are limited to torque sensor-based columns, making them unsuitable for various steering configurations and susceptible to failure.

Innovation Solution

A minimally realizable linear state observer with intuitive gain tuning strategies is employed for driver torque estimation, applicable to different steering configurations, including sensor-based and sensorless designs, using a simplified observer architecture and feedback mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex driver torque estimation methods are used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedriver torque estimation accuracyVSAvoidestimation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential elements needed for torque estimation by using a linear state observer that relies solely on handwheel position measurements. This minimalistic approach eliminates the need for complex sensor arrays or multiple measurement points, achieving reliable torque estimation with the simplest possible system configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical torque sensing systems with a mathematical estimation approach using linear state observers. By substituting physical torque sensors and complex mechanical measurement systems with algorithm-based estimation using readily available position data, the system achieves accurate torque measurement without mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If extensive tuning is performed, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedriver torque estimation accuracyVSAvoidsystem tuning ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The linear state observer is designed to be self-tuning by automatically adapting to system characteristics through its mathematical structure. The observer gains are determined by system parameters rather than requiring manual adjustment, allowing the system to maintain accurate torque estimation without operator intervention for tuning.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses parameter-based tuning where the observer characteristics are defined by mathematical parameters that can be set based on known system properties. This approach replaces iterative manual tuning with direct parameter specification, making the system easier to operate while maintaining precision.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If torque sensor-based methods are used, then measurement precision is improved, but adaptability deteriorates

Engineering Contradiction:
Improvedriver torque estimation accuracyVSAvoidsteering configuration compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The linear state observer is designed as a universal solution that can estimate driver torque across multiple steering system configurations including EPS, SbW, and hydraulic systems. By using handwheel position data that is universally available in all these systems, the same estimation algorithm adapts to different configurations without requiring configuration-specific sensors or complex conditional logic.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses handwheel position as an intermediary measurement that bridges different steering system types. Instead of relying on torque sensors specific to certain configurations, the position data serves as a universal intermediary from which torque can be estimated through the linear state observer, enabling cross-platform applicability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If complex estimation architectures are used, then measurement precision is improved, but reliability deteriorates

Engineering Contradiction:
Improvedriver torque estimation accuracyVSAvoidestimation system reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

By extracting only the essential dynamics needed for torque estimation through the linear state observer, the patent removes unnecessary system components and computational steps that could fail. This minimalistic architecture reduces the number of potential failure points while maintaining estimation accuracy through focused observation of critical system behavior.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical torque sensing systems with a mathematical estimation approach that is inherently more reliable. By substituting physical sensors prone to failure with algorithm-based estimation using robust linear observer mathematics, the system achieves both accuracy and enhanced reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250382005A1Systems and methods for minimally realizable driver torque estimation for steering applications
Publication Date: 2025.12.18 STEERING SOLUTIONS IP HOLDING CORP
  • US20250382005A1 patent drawing
  • US20250382005A1 patent drawing
  • US20250382005A1 patent drawing

AI summary

A system for estimating driver torque in a steering system is configured to receive at least one handwheel position value; estimate a handwheel velocity value based on the at least one handwheel position value; receive at least one residual torque value; and estimate a driver torque based on the estimated handwheel velocity and the at least one residual torque value.