Steering Torque Sensor Signal Line Architecture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing steering systems face delays in acquiring steering torque due to increased signal transmission time, leading to suboptimal steering feel, and complexity from multiple signal lines in electric power steering systems and steer-by-wire systems.

Innovation Solution

A steering system with a prioritized torque sensor and a redundant torque sensor, using dedicated signal lines for prioritized detection signals and a common signal line for redundant detection signals, reduces transmission time and complexity while maintaining redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If two detection values are transmitted by being integrated into one detection signal, then the information amount of the detection signal increases, but the time required to transmit the detection signal increases

Engineering Contradiction:
Improveinformation amount of detection signalVSAvoidtransmission time of detection signal
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent divides the transmission of detection values into two separate signal lines: one for transmitting the first detection value and another for transmitting the second detection value. This segmentation allows parallel transmission of multiple data elements, reducing the total transmission time while maintaining complete information transfer to the controller.

Inventive Principle:
Principle #1Segmentation

2Loss of time

If the respective detection units output detection signals separately, then the transmission time of detection signals is shortened, but the number of signal lines increases

Engineering Contradiction:
Improvetransmission time of detection signalVSAvoidnumber of signal lines
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent combines multiple detection signal lines into a single multiplexed signal line that transmits both the first and second detection values in an alternating manner. This merging approach reduces the number of physical signal lines required while maintaining the benefit of separate, parallel transmission paths through time-division multiplexing.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple torque sensors are provided for redundancy, then the reliability of steering torque detection is improved, but the number of signal lines increases

Engineering Contradiction:
Improveredundancy of torque sensorVSAvoidnumber of signal lines
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal signal transmission architecture where a single signal line can carry multiple types of detection data (first detection value from prioritized torque sensor, second detection value from redundant torque sensor) through time-division multiplexing. This multi-functional signal line reduces the overall number of cables and connections required in the steering system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration shortens the time to acquire steering torque, optimizes steering feel, and simplifies the system structure by reducing the number of signal lines while ensuring redundancy and high accuracy in motor actuation.

Implementation Method 1

The sensor IC includes a magnetic sensor such as a Hall element configured to detect the magnetic flux of the magnetic circuit

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS11427246B2Steering system
Publication Date: 2022.08.30 JTEKT CORP
  • US11427246B2 patent drawing
  • US11427246B2 patent drawing
  • US11427246B2 patent drawing

AI summary

A steering system includes a prioritized torque sensor, a redundant torque sensor, a controller, a first signal line, a second signal line, and a common signal line. Each of the first signal line and the second signal line connects the prioritized torque sensor and the controller. The common signal line connects the redundant torque sensor and the controller. The prioritized torque sensor is configured to transmit, via the first signal line, a first prioritized detection signal. The prioritized torque sensor is configured to transmit, via the second signal line, a second prioritized detection signal. The redundant torque sensor is configured to transmit, via the common signal line, a first redundant detection signal and a second redundant detection signal.