Steering-Mounted Vibration Sensing for Chassis Condition Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for determining the condition of roads and vehicle chassis components are limited in functionality and require more equipment and computing power.

Innovation Solution

A system comprising a vibration sensor attached to the steering mechanism of a vehicle, which senses perturbations and provides information on road conditions and chassis component conditions, enabling predictive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensors and complex processing systems are used to determine road and chassis conditions, then measurement precision and reliability improve, but device complexity and computing requirements increase

Engineering Contradiction:
Improvecondition determination accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The vibration sensor attached to the steering mechanism serves multiple functions: it detects road surface conditions, monitors chassis component states, and identifies steering system anomalies. This single sensor replaces what would traditionally require multiple specialized sensors, achieving comprehensive monitoring while minimizing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts only the essential vibration sensing function from complex multi-sensor systems. By selecting a single vibration sensor positioned at the steering mechanism, it isolates the critical measurement point where chassis perturbations are most representative, eliminating unnecessary sensors and processing complexity while maintaining determination accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If vibration sensors are placed on multiple chassis components to monitor all perturbations, then measurement precision improves, but device complexity and cost increase

Engineering Contradiction:
Improveperturbation detection accuracyVSAvoidnumber of sensors
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The single vibration sensor on the steering mechanism performs multiple monitoring tasks simultaneously: detecting road perturbations, monitoring wheel bearing conditions, tracking suspension state, and identifying steering joint anomalies. This multi-functional approach eliminates the need for separate sensors on each chassis component

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple monitoring functions into a single sensor location. By positioning the vibration sensor at the steering mechanism, it combines detection of perturbations from road surfaces, wheel bearings, suspension elements, and steering joints into one unified measurement point, reducing sensor quantity while maintaining comprehensive monitoring capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides comprehensive information on road conditions and chassis components with minimal equipment and computing effort, enabling effective predictive maintenance.

Implementation Method 1

at least one vibration sensor for sensing perturbations of the chassis system of the vehicle

Methodology Applied
Scientific EffectVibration sensing: Vibration

Implementation Method 2

the (at least one) vibration sensor is provided as a piezoceramic sensor

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP4117981B1System for determining a condition of a road and/or at least one component of a chassis system of a vehicle
Publication Date: 2025.01.22 HELLA GMBH & CO KGAA
  • EP4117981B1 patent drawingFigure 1
  • EP4117981B1 patent drawingFigure 2

AI summary

System (100) for determining a condition of a road (2) and/or at least one component (21, 22, 23, 24, 25) of a chassis system (20) of a vehicle (1), especially comprising a wheel (21), a wheel bearing (22), a tire (23), a suspension mechanism (24) and/or a steering joint (25), comprising: a steering mechanism (10) for a steering axle of the vehicle (1) and at least one vibration sensor (11) for sensing perturbations (I, II, III, IV, V) of the chassis system (20) of the vehicle (1), wherein the (at least one) vibration sensor (11) is attached to at least one component (12, 14) of the steering mechanism (10).