Steering Wheel Sensor Shielding Parasitic Capacitance

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Solution Overview

Problem

Existing steering wheel designs with capacitive sensor elements and heating elements face issues due to parasitic capacitances caused by temperature changes, leading to uncontrollable heating and reduced heating power, as well as complex and costly fabrication processes.

Innovation Solution

A steering wheel design with a capacitive sensor structure featuring a sensor heating layer where the sensor electrode and heating wire are in the same plane, surrounded by a potential layer that applies a defined potential, reducing parasitic capacitances and allowing for efficient heating and accurate occupancy detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a capacitive sensor element and heating element are integrated in the steering wheel, then hands-off detection and heating functions are provided, but parasitic capacitances change with temperature leading to uncontrollable heating and reduced measurement accuracy

Engineering Contradiction:
Improvehands-off detection and heating functionsVSAvoidoccupancy detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

A shielding layer is introduced as an intermediary component between the capacitive sensor element and the heating element. This shielding layer, when connected to ground potential, acts as an electrostatic shield that blocks the temperature-dependent parasitic capacitance changes from affecting the sensor measurement, thereby maintaining measurement precision while allowing both heating and sensing functions to coexist

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates an electrical field model where the shielding layer replicates the ground potential environment for the sensor element, effectively copying the ideal measurement conditions even when the heating element is active and causing temperature variations

Inventive Principle:
Principle #26Copying

2Measurement precision

If multiple layers are used to shield the sensor from the heating element, then parasitic capacitance is reduced, but fabrication complexity and cost increase

Engineering Contradiction:
Improvesensor measurement accuracyVSAvoidnumber of layers and fabrication steps
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The shielding layer is integrated directly into the steering wheel frame structure itself, merging the shielding function with the structural component. This eliminates the need for separate shielding layers and complex multi-layer assembly processes, reducing fabrication complexity while maintaining the parasitic capacitance reduction benefit

Inventive Principle:
Principle #5Merging (Combining)

3Power

If the heating element is placed closer to the contact surface, then heating power and speed are increased, but parasitic capacitance interference with the sensor increases

Engineering Contradiction:
Improveheating power and speedVSAvoidoccupancy detection accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The shielding layer serves as an intermediary that allows the heating element to be positioned close to the contact surface for effective heating, while simultaneously blocking the electrical field interference from reaching the sensor element, thus resolving the conflict between heating efficiency and measurement accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces fabrication costs, increases heating speed and power, and enhances measurement accuracy by isolating the electrical field from the steering wheel frame, enabling effective hands-off detection without interference.

Implementation Method 1

The at least one heating wire can be, for example, part of a resistance heating device

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

If the driver of the vehicle touches the surface of the steering wheel the capacitance changes and the sensor electrode is able to detect the change in capacitance

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10259484B2Steering wheel with a sensor structure for detecting the occupancy of a heated contact surface, steering wheel system, and method for detecting the occupancy of a heated contact surface
Publication Date: 2019.04.16 BAYERISCHE MOTOREN WERKE AG
  • US10259484B2 patent drawing

AI summary

A steering wheel is provided with a sensor structure for detecting the occupancy of a heated contact surface. The steering wheel includes a contact surface which forms at least one part of the outer layer of the steering wheel; a steering wheel frame; a sensor heating layer which is equipped with at least one sensor electrode for occupancy detection and at least one heating wire; and a potential layer which is arranged between the sensor heating layer and the steering wheel frame. A defined potential can be applied to the potential layer.