Uniformly Expandable Stent Architecture for Foreshortening Control

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Solution Overview

Problem

Existing stents face challenges in achieving uniform expansion and preventing foreshortening during deployment, which can lead to inaccurate placement and potential graft material tearing or detachment.

Innovation Solution

The stent architecture features a series of stent elements with varying orientations and connectors, including V-shaped and R-shaped elements, connected by curved or straight connectors, designed to promote uniform expansion and minimize foreshortening, with optional graft layers made of ePTFE for enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional stent architectures are used, then stents can be deployed in blood vessels, but uniform expansion and foreshortening prevention cannot be achieved

Engineering Contradiction:
Improveuniform expansionVSAvoidforeshortening prevention
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The stent is divided into multiple repeating units, each comprising V-shaped and inverted V-shaped elements connected by bridges. This segmentation allows each unit to expand uniformly while contributing to the overall stent expansion, preventing foreshortening through coordinated deformation of individual units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stent employs asymmetric strut configurations with V-shaped elements having different orientations (first, second, third, and fourth orientations) and varying widths. The first and second struts have different widths, creating asymmetric expansion characteristics that promote uniform radial expansion while preventing foreshortening.

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If stent struts are made with varying widths to promote uniform expansion, then expansion uniformity improves, but structural complexity increases

Engineering Contradiction:
Improveexpansion uniformityVSAvoidstrut configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Different portions of the stent structure have different strut widths tailored to local expansion requirements. The first and second struts have different widths, and the third and fourth struts have different widths, creating local variations that promote uniform overall expansion while maintaining a repeating unit pattern for manufacturing efficiency.

Inventive Principle:
Principle #3Local quality

3Reliability

If graft material is used to cover the stent, then stent stability and biocompatibility improve, but graft material tearing and detachment risks increase during expansion

Engineering Contradiction:
Improvestent stabilityVSAvoidgraft material tearing
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The stent employs dynamic expansion characteristics with controlled foreshortening that adapts during the expansion process. The repeating units with varying strut widths provide progressive expansion that reduces sudden stress on the graft material, preventing tearing and detachment while maintaining stability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12458516B2Uniformly expandable stent
Publication Date: 2025.11.04 CR BARD INC
  • US12458516B2 patent drawing
  • US12458516B2 patent drawing
  • US12458516B2 patent drawing

AI summary

An intraluminal prosthesis includes a stent architecture having a series of stent elements repeating along a circumferential axis. One series of stent elements includes v-shaped stent elements having at least four different orientations, and V-shaped stent elements connecting adjacent v-shaped stent elements. One series of stent elements includes R-shaped stent elements having at least four different orientations, and U-shaped stent elements having at least two different orientations, the U-shaped stent elements connecting adjacent R-shaped stent elements. Adjacent series of stent elements can be connected by connectors. Portions of the stent elements may narrow in width along a length thereof. The stent architecture may include radiopaque element receiving members. The stent architecture may be formed by machining a metal or polymer tube. The intraluminal prosthesis may include one or more graft layers.