Stent Cleaning Assembly with Rotating Brush

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Solution Overview

Problem

Current methods for clearing occlusions from stents, such as balloon inflation and stent replacement, are inefficient and prone to rapid re-stenosis, as they do not completely remove occluding material or maintain the stent's original patency, leading to increased risks and time-consuming procedures.

Innovation Solution

A stent-cleaning assembly with a catheter component and a deployable cleaning member, such as a brush with a frictional surface, that can be actuated through an endoscope to engage and remove occluding material from the stent, using a threaded surface to stabilize the stent and a motorized mechanism for effective cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If balloon inflation is used to compress or dislodge occluding material, then some patency is re-established, but complete removal of occluding material is not achieved leading to rapid re-stenosis

Engineering Contradiction:
Improvestent patencyVSAvoidtime to re-stenosis
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The brush assembly physically extracts and removes occluding material from the stent lumen through mechanical brushing action, rather than merely compressing it like a balloon. The bristles contact and dislodge deposits of biliary sludge and microbiological organisms from the stent interior surface, achieving complete removal to prevent re-stenosis

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The brush assembly is designed to be rotatable and movable along the stent length, allowing dynamic cleaning action that adapts to the stent geometry and occlusion distribution. The rotational movement enables the bristles to effectively scrape occluding material from all surfaces of the stent lumen

Inventive Principle:
Principle #15Dynamics

2Reliability

If a second smaller stent is placed coaxially within the occluded stent, then a clean patent lumen is provided, but the lumenal cross-section is reduced leading to rapid re-stenosis

Engineering Contradiction:
Improvestent patencyVSAvoidlumenal cross-section
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Instead of placing a smaller stent that reduces lumenal area, the brush assembly extracts occluding material while maintaining the original stent's full lumenal cross-section. This preserves the maximum possible flow area while achieving complete clearance of the stent interior surface

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Rather than adding a second stent inside the first (which reduces area), the invention uses a brush assembly that cleans from the inside out, removing obstructions while preserving the original stent's full patency and cross-sectional area

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If stent replacement is performed to provide a new clean open lumen, then complete removal of occlusion is achieved, but the procedure becomes time-consuming and increases risks

Engineering Contradiction:
Improvestent patencyVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The brush assembly is self-contained and can be advanced through the stent independently, cleaning the stent interior without requiring removal or replacement of the stent itself. This allows the stent to remain in place while being thoroughly cleaned by the rotating brush mechanism

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The brush assembly performs preliminary cleaning action on the stent interior before final stent deployment or activation, ensuring the lumen is completely clear of occluding material while the stent remains in its delivery configuration

Inventive Principle:
Principle #10Preliminary action

4Reliability

If a brush or cutting mechanism is used to remove stenotic material, then complete clearance is achieved, but damage to the stent surface and surrounding tissue may occur

Engineering Contradiction:
Improvestent patencyVSAvoidstent surface damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The brush assembly uses soft bristles made of materials like Teflon or silicone rubber that are specifically selected to be gentle on the stent surface. The bristle hardness and flexibility are locally optimized to effectively remove occluding material while being compliant enough to avoid damaging the metallic stent structure or surrounding tissue

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The brush design converts the potentially harmful mechanical action of scraping into a beneficial cleaning process by using compliant bristles that flex to conform to the stent geometry, distributing force evenly to remove deposits without concentrating stress that could damage the stent or tissue

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The assembly effectively removes occluding material, maintaining the stent's patency and reducing the likelihood of re-stenosis, while minimizing damage to the stent's surface and surrounding tissue, thus providing a more efficient and safer treatment option.

Implementation Method 1

a threaded surface to stabilize the stent

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a deployable cleaning member, including a frictional cleaning surface such as a brush

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentEP1991138B1Stent-cleaning assembly
Publication Date: 2010.06.16 WILSON COOK MEDICAL INC
  • EP1991138B1 patent drawingFigure 1A
  • EP1991138B1 patent drawingFigure 1B
  • EP1991138B1 patent drawingFigure 2~3

AI summary

An assembly and method for removing occlusive material from a stent. The assembly includes an elongate catheter with an elongate flexible shaft disposed therethrough and a cleaning end disposed distally upon the shaft. The cleaning end is configured to engage and dislodge the occlusive material.